Chidimbu chekukurumidza:
Epoxy resin kusanganisa ratio inodzora kana resin uye hardener inogona kugadzira iyo yakanangwa yakarapwa network. Yakanyanya kana kushoma hardener haiite epoxy kurapwa nekukurumidza kana kunonoka-inogona kusiya sisitimu isati yapora kana kuderedza kushanda kwekupedzisira. Mafekitari ematombo anofanirwa kutevedzera reshiyo chaiyo yakataurwa kune yega yega kuumbwa, kusiyanisa huremu hwereshiyo kubva pavhoriyamu reshiyo, kuyera nemazvo, uye kunyatsosanganisa. A 100:25 epoxy system haichinjike ne100:30 system kunyangwe zvese zvigadzirwa zvine viscosity yakafanana kana nguva yekurapa.
Kusanganisa epoxy kunoratidzika kuri nyore: Chikamu A chinopinda mumudziyo, Chikamu B chinotevera, mushandisi anomutsa, uye resin yakagadzirira dombo.
Zvakadaro zvikanganiso zvechiyero ndezvimwe zvezvinonyanya kudzivirirwa zvikonzero zvekusaenderana epoxy kuita mumafekitori ematombo.
Slab inogona kuramba yakanamira. Mutswe wakagadziriswa unogona kunzwa wakapfava panguva yekupenya. Mesh inotsigirwa inogona kusvuura zvisina kuenzana. Chimwe chikamu chepamusoro pemabhura chinogona kurapa nemazvo asi chimwe chinoramba chakaita rubbery. Vashandi vanogona kupa mhosva tembiricha, kunaka kwechigadzirwa, humidity, kana mutengesi apo dambudziko chairo rakatanga maminetsi akati wandei apfuura pachiteshi chekuyeresa.
Iyo nyaya inova yakakosha kana fekitori inoshandisa akati wandei epoxy masisitimu.
Veropoxy ikozvino dombo epoxy chigadzirwa range, semuenzaniso, zvinosanganisira maumbirwo achishandisa zvese 100:25 uye 100:30 resin-to-hardener ratios nekurema. Musiyano iwoyo unogona kutaridzika diki pabepa, asi chikamu chekugadzira dhizaini uye haifanirwe kubatwa seyakasarudzika.
Mutsara wekugadzira wehunyanzvi saka unofanirwa kupindura mibvunzo mina pese painosanganiswa epoxy:
- Chii chinonzi resin-to-hardener ratio?
- Reshiyo iyoyo neuremu here kana kuti nehuwandu?
- Chikamu chimwe nechimwe chakayerwa nemazvo here?
- Izvo zvikamu zviviri zvakasanganiswa zvakakwana zvisati zvashandiswa here?
Kana rimwe rematanho iwayo rakashata, mhedzisiro inogona kunge iri off-ratio kana isina kukwana yakasanganiswa epoxy system-kunyangwe kana chigadzirwa chacho chakanyatsokodzera kushandiswa.
Epoxy Resin Mixing Ratio Zvinorevei?
Epoxy mixing ratio inotsanangura kuti yakawanda sei resin uye hardener inofanira kusanganiswa kuti ibudise kugadzirwa kunodiwa nemugadziri.
Somuenzaniso, chiyero che:
100:25 uremu
zvinoreva kuti pazvikamu zana zvega zvega nehuremu hweComponent A resin, zvikamu makumi maviri neshanu nehuremu hweComponent B hardener inofanira kuwedzerwa.
Kana fekitori ichiyera 1,000 g yeresin, iyo inowirirana yakaoma yakawanda ndeye:
1,000 g × 25 / 100 = 250 g hardener
A 100:30 system yakasiyana:
1,000 g resin × 30/100 = 300 g hardener
Musiyano ndeye 50 g yehardener kune yega kilogiramu ye resin.
Icho hachisi chidimbu chinotenderera. Inoratidza kugadzirwa kwakasiyana.
Chiyero chikamu chemakemikari
Zviviri-zvikamu epoxy masisitimu zvinotsamira pamapoka anoshanda muresin uye anorapa agent anoumba crosslinked polymer network.
Iyo yakakurudzirwa musanganiswa reshiyo inosarudzwa saka iyo dhizaini inovandudza iyo yakarongwa musanganiswa wekurapa, kunamatira, kuoma, kuoma, maitiro ekupisa, makemikari kuramba, kujeka, uye kugadzirisa mashandiro.
Ndosaka vashandisi vasingafanire kufunga nezveChikamu B se "accelerator" yakapusa.
Hardener chikamu chinoshanda chekupedzisira polymer system.
Sei Yakasiyana Epoxy Zvigadzirwa Zvinoshandisa Yakasiyana Kusanganisa Retio
Chimwe chezvidzidzo zvakakosha zvekutenga zvikwata ndechekuti hapana yepasirese epoxy mixing ratio.
Mamwe masisitimu anoshandisa 1:1. Vamwe vanoshandisa 2:1, 3:1, 5:1, 100:25, 100:30, kana imwe chiyero chakatarwa.
Nhamba chaiyo inoenderana nemakemikari uye kuumbwa kweiyo chaiyo resin uye yakaoma.
Different hardeners vane zvakasiyana makemikari zvinodiwa
Hardener type, functionality, molecular structure, reactive hydrogen content, modifiers, accelerators, uye mamwe magadzirirwo akasiyana-siyana anokanganisa huwandu hunodiwa kuita neimwe resin system.
Izvi zvinoreva kuti maviri anoomesesa anotaridzika akafanana haafanire kuchinjika.
Zvido zvekushandisa zvinoshandurawo kuumbwa
Mesh-backing epoxy yakagadzirirwa kurapa nekuvimbika pa 10°C inogona kushandisa makemikari akasiyana-siyana kubva kune isiri-yero yewhite-marble system yakagadziridzwa kutenderedza 24°C.
Chigadzirwa chevacuum-infusion chinoda maawa akati wandei ekuyerera uye kupinda chinogona zvakare kushandisa imwe nzira yekurapa kubva kune epoxy yakagadzirirwa kukurumidza kugadzirwa kwemesh-backing.
Iyo yekusanganisa reshiyo nekudaro ndeyeiyo yakazara application-chaiyo kugadzirwa.
Veropoxy Chaiyo Mienzaniso: 100:25 vs 100:30
Veropoxy's iripo chigadzirwa portfolio inoratidza nei mafekitori ematombo achifanira kutarisa chigadzirwa chega chega pane kutora imwe fekitori-yakafara reshiyo.
| Epoxy System | Application | Recommended Ratio | Chiyero Nheyo |
|---|---|---|---|
| 5099 / B25Q-KG | Marble kugadzirisa uye kuwedzera ruvara | 100:25 | Nehuremu |
| 4090 / WBA25Q | Kudzika-kupisa kwematombo mesh kutsigira | 100:25 | Nehuremu |
| 4090 / BCO25Q-14 | High-tembiricha dombo mesh kutsigira | 100:25 | Nehuremu |
| 5080 / B25Q-KG | Stone vacuum infusion | 100:25 | Nehuremu |
| 5090 / D30M-BS | Hard white marble | 100:30 | Nehuremu |
| Non-Staining / D30M-BS | Nyoka uye chena marble | 100:30 | Nehuremu |
| 4099-BBS / D30M-BS | Chiedza chegranite ruvara kuwedzera uye kugadzirisa kutsemuka | 100:30 | Nehuremu |
Somuenzaniso, "Veropoxy". Epoxy Resin yeKugadzirisa Marble & Kuwedzera Ruvara - 5099 / B25Q-KG inoshandisa chiyero che100:25 nehuremu.
Iyo Yakadzika Temperature Epoxy yeDombo Mesh Backing - 4090 / WBA25Q inoshandisawo chiyero che100:25 nehuremu, kunyangwe ichigadzirirwa kumwe kushandiswa uye tembiricha.a
Kusiyana neizvi, the Kwete-Yellowing Epoxy yeHard White Marble - 5090 / D30M-BS inoshandisa 100:30 nekurema.
Iyo Color Enhancing Epoxy yeChiedza Granite - 4099-BBS / D30M-BS inoshandisawo 100:30.
Saka kunyangwe mukati meimwe dombo-epoxy supplier's portfolio, vashandisi vangangoda kushandura ratios zvichienderana nechigadzirwa chiri kugadziriswa.
Mutemo wekugadzira: Usambofa wakanyora kuti "Veropoxy epoxy ratio = 100:25" kana "ose epoxy yematombo = 100:30" mufekitari yakawanda SOP. Chiyero chinofanira kusungirirwa kune chaiyo chigadzirwa kodhi uye hardener musanganiswa.
Weight Ratio vs Vhoriyamu Ratio: Usavabata Zvakafanana
Iyi ndeimwe yezvikanganiso zviri nyore kuita.
Reshiyo inonyorwa nehuremu haigone kuyerwa nekapu yapedza kudzidza sekunge iri reshiyo imwechete nehuwandu.
Sei uremu uye vhoriyamu inogona kuburitsa huwandu hwakasiyana
Resin uye hardener kazhinji zvine madhiri akasiyana.
Rita imwe yeresin inogona kusarema zvakafanana nerita imwe yehardener.
Nekuda kweiyo density mutsauko, kuumbwa kunotsanangurwa se100:30 nehuremu kungada chiyero chenhamba chakasiyana kana ikashandurwa kuita vhoriyamu.
Shanduko yacho inofanira kubva kumugadziri-kwete kubva kufungidziro yemushandisi.
Shandisa chiyero apo TDS inotsanangura chiyero chehuremu
Kugadzirwa kwematombo emaindasitiri, kuyera kwedhijitari kunowanzo kutwasuka uye kudzokororwa kune zvigadzirwa zvinotsanangurwa nehuremu.
Mushandi anogona:
- isa mudziyo wakachena wekusanganisa pachiyero;
- bvisa chiyero kusvika zero;
- wedzera resin inodiwa uremu;
- verenga inofananidzwa hardener uremu;
- wedzera hardener kusvika iyo yakazara yakazara yasvika; uye
- rekodha batch kana kugadzirwa traceability kuchidikanwa.
Usafunga kuti 100:25 huremu reshiyo inoreva makapu mana kune imwe kapu
Pamasvomhu, 100:25 inorerutsa ku4:1.
Asi kana chiyero chakatarwa chiri nehuremu, kushandisa mavhoriyamu mana eresin kune rimwe vhoriyamu yehardener kwakarurama chete kana mutengesi akasimbisa zvakajeka chiyero chevhoriyamu.
Musiyano uyu unokosha nekuti densities inosiyana.
Maitiro ekuverenga iyo Yakarurama Epoxy Kusanganisa Ratio
Kune 100:25 system
| Resin Weight | Hardener Weight | Total Mixed Epoxy |
|---|---|---|
| 100 g | 25 g | 125 g |
| 500 g | 125 g | 625 g |
| 1,000 g | 250 g | 1,250 g |
| 5,000 g | 1,250 g | 6,250 g |
| 10,000 g | 2,500 g | 12,500 g |
Formula ndeiyi:
Hardener = Resin Weight × 0.25
Kune 100:30 system
| Resin Weight | Hardener Weight | Total Mixed Epoxy |
|---|---|---|
| 100 g | 30 g | 130 g |
| 500 g | 150 g | 650 g |
| 1,000 g | 300 g | 1,300 g |
| 5,000 g | 1,500 g | 6,500 g |
| 10,000 g | 3,000 g | 13,000 g |
Formula ndeiyi:
Hardener = Resin Weight × 0.30
Kana chinangwa chacho chizere uremu hwakasanganiswa
Dzimwe nguva mushandisi anoziva huwandu hwese hunodiwa kwete huwandu hweresin.
Kune 100:25 system, iyo yakazara reshiyo zvikamu zvakaenzana ne125.
Kana 1,000 g yakazara yakasanganiswa epoxy ichidikanwa:
Resin = 1,000 × 100 / 125 = 800 g
Hardener = 1,000 × 25 / 125 = 200 g
Kune 100:30 system, zvikamu zvese zvakaenzana ne130.
Kana 1,000 g yakazara yakasanganiswa epoxy ichidikanwa:
Resin = 1,000 × 100 / 130 ≈ 769.2 g
Hardener = 1,000 × 30 / 130 ≈ 230.8 g
Mafekitori anoshandisa otomatiki dosing midziyo anogona kuvaka aya mafomula mune yavo metering system, asi yenguva dzose calibration ichiri kudikanwa.
Chii Chinoitika Kana Iwe Ukawedzera Yakanyanya Hardener?
Kutenda kwakajairika kwemusangano ndeichi:
"Kuri kutonhora nhasi, saka wedzera kuomesa uye epoxy ichapora nekukurumidza."
Kune akajairwa maviri-chikamu epoxy masisitimu, iyi inowanzova nzira isiriyo.
Extra harderer haiite sekuwedzera catalyst
Epoxy resin uye hardener inopindirana kune imwe neimwe maererano nemakemikari ekugadzirisa.
Kana masayiti anowanikwa anoshandiswa apedzwa, akawandisa ekurapa-ajenti zvikamu zvinogona kuramba zviri kunze kwekwakagadzirirwa network.
Izvo zvinogona kuderedza zvimiro zvakagadzirirwa mugadziri mune yakarapwa system.
Iyo epoxy yakarapwa inogona kuramba yakapfava
Zvichienderana nemagadzirirwo uye chiyero chekukanganisa, kuomesa zvakanyanya kunogona kubatsira kune yakapfava kana kushoma fungidziro yekupora.
Mukugadzira matombo, izvo zvinogona kutaridzika se:
- kugadzirisa nzvimbo dzinozora panguva yekupukuta;
- kuderedza kuomarara pamitsetse yakatsemuka;
- soft mesh-backing adhesive;
- kushora kushoma kubata kushushikana;
- pamusoro pepamusoro kana kunzwa kusina kujairika; uye
- kusawirirana kushanda pakati pemabheti.
Kuita kwekuona kunogonawo kuchinja
Kune chena marble kana light granite, off-ratio kusanganiswa kunogona kunyanya kusadiwa nekuti hardener chemistry inogona kukanganisa ruvara, kujeka, kutaridzika kwepamusoro, uye maitiro ekuchembera.
Kana kuumbwa kwakagadzirwa kutenderedza 100:30, nemaune kuchichinja kuti 100:35 haisi nzira inodzorwa yekumhanyisa kugadzirwa.
Chii Chinoitika Kana Iwe Ukawedzera Zvishoma Hardener?
Kuomesa kushoma kunokonzeresa kusaenzana.
Iyo resin inogona kusagadzira iyo yakatemwa yakachinjika chimiro.
Iyo system inogona kuramba isina kupora
Zviratidzo zvinogona kusanganisira:
- resin yakapfava mushure menguva inotarisirwa kuporesa;
- zvinonamira kana tacky kugadzirisa nzvimbo;
- kuoma kwepasi pasi;
- hunhu husina kunaka hwekupenya;
- kusimba kusina simba;
- kushorwa kushoma kubata;
- kunonoka kana kusakwana kwesimba kukura; uye
- kusiyana pakati pe slab.
Kumirira kwenguva yakareba kunogona kusagadzirisa kukanganisa kwakakomba kwereshiyo
Ichi chimwe chinhu chakakosha.
Kana epoxy ichingotonhora, imwe nguva yekurapa kana kugadzirisa tembiricha inogona kubvumira maitiro kuti aenderere mberi.
Kana musanganiswa wacho usiri kure-reshiyo, zvisinei, nguva yega haigone kutsiva nemashiripiti huwandu husipo hwechikamu chinoshanda.
Fekitori inoda kusiyanisa mushonga unononoka une chekuita netembiricha kubva pakukanganisa kwechokwadi.
Ratio Yakashata vs Kusanganiswa Kwakashata: Vanogona Kutaridzika Zvakafanana
Haisi yega yega epoxy inonamira inokonzerwa nereshiyo isiriyo.
Batch yakayerwa nemazvo inogona kuramba ichikundikana munharaunda kana isina kunyatsosanganiswa.
Chiyero chisina kunaka chinowanzobata batch rese
Kana resin uye uwandu hwekuomesa husina kunaka kubva pakutanga, batch yese yakasanganiswa inogona kuratidza maitiro ekurapa asina kujairika.
Multiple slabs akagadziriswa kubva mubatch imwechete anogona kuratidza zviratidzo zvakafanana.
Kusasanganisa kwakashata kazhinji kazhinji kunokonzeresa kuremara kwenzvimbo
Kana zvinhu zvisina kusanganiswa zvikaramba zviri mumativi kana pasi pegaba, zvimwe zvikamu zvakaiswa padombo zvinogona kunge zvine musanganiswa chaiwo asi zvimwe zvisina.
Iyo slab inogona kuratidza:
- chigamba chimwe chinonamira chakakomberedzwa nezvinhu zvakaomarara;
- mitsetse yakapfava;
- local discoloration;
- nzvimbo diki dzinozora panguva yekupenya; kana
- kusaenderana mesh adhesion.
Iyi pateni inowanzonongedza kune kusakwana kusanganisa pane kukanganisa kuyera yunifomu.
Maitiro ekusanganisa maviri-Component epoxy nemazvo
Danho 1: Simbisa iyo chaiyo chigadzirwa kodhi
Usatange nefungidziro yekuti reshiyo yezuro inoshanda nhasi.
Simbisa resin uye kuomesa musanganiswa pamudziyo, TDS, kurongeka kwebasa, kana kuraira kwekugadzira.
Semuenzaniso, 5099 / B25Q-KG uye 5090 / D30M-BS vanoshandisa zviyero zvakasiyana kunyangwe zvese zvakagadzirirwa kugadzirisa zvine chekuita nemarble.
Danho rechipiri: Simbisa kana reshiyo iri nehuremu kana vhoriyamu
Izvi zvinofanira kunyorwa zvakajeka pamurairo wemushandisi.
Kana Veropoxy yataura 100:25 kana 100:30 nehuremu, shandisa zvekuyeresa kunze kwekunge imwe nzira yakatenderwa yekuyera yatangwa.
Danho rechitatu: Shandisa mudziyo wakachena
Zvisaririra zvakarapwa kana zvisina kupora kubva kune yakapfuura magadzirirwo zvinogona kuunza kusvibiswa.
Izvi zvinonyanya kukosha kana uchichinja pakati pezvakaomesesa zvakasiyana kana mavara-sensitive white-marble products.
Danho 4: Cheka chikero
Isa chigadziko chisina chinhu pachiyero uye dzorera chiratidziro kune zero usati wawedzera zvikamu.
Danho rechishanu: Yera nemazvo
Usavimba nekufungidzira kwekuona.
Musiyano unotaridzika mudiki mubhaketi unogona kuve wakakosha kana uchidzokororwa mumakumi emakumi emabhechi pashift.
Danho rechitanhatu: Sanganisa mativi uye pasi
Kukurudzira pakati chete kunogadzira njodzi yezvinhu zvisina kusanganiswa zvinosara pamadziro emidziyo kana base.
Mushandi anofanirwa kukwesha mativi nepasi achikwenya.
Danho rechinomwe: Sanganisa kusvika yunifomu
Musanganiswa unofanirwa kuratidza chitarisiko chakafanana pasina mitsetse iri pachena kana matunhu asina kusanganiswa.
Nguva chaiyo yekusanganisa inoenderana nehukuru hwebatch, viscosity, tembiricha, zvishandiso, uye mirairo yevatengesi.
Nhanho yechisere: Funga nezvenzira yemidziyo miviri yebasa rakakosha
Kune maapplication ane hunyanzvi, imwe inobatsira maitiro-yekudzora nzira ndeyekunyatso kusanganisa mugaba rekutanga, kuendesa musanganiswa mugaba rechipiri rakachena, uye sanganisa zvakare.
Izvi zvinodzikisira mukana wekungoisa netsaona zvinhu zvisina kusanganiswa zvakakweshwa kubva kumadziro egaba rekutanga.
Inogona kunyanya kubatsira pakugadzirisa mutengo wepamusoro-soro chena marble kana rimwe dombo apo nzvimbo yakapfava yenzvimbo inogona kugadzira kurambwa kunodhura.
Nei Mabhechi Madiki Achigona Kuoma Kuyera Kupfuura Zvavanotarisa
Batch diki rinoshandisa zvishoma zvinhu, asi izvo hazvingoite kuti reshiyo kutonga kuve nyore.
Scale resolution inova yakakosha
Fungidzira 100:25 system apo chete 20 g ye resin inodiwa.
Mari inodiwa yehardener ingori 5 g.
Chikero chinoverenga chete mu1 g increments chinopa kusanyatsojeka kwehuwandu hudiki hwakadaro.
Kana kuyerwa kwehardener kwakadzimwa ne1 g, kukanganisa kunomiririra 20% yehuwandu hunoda kuomesa.
Kune batch hombe rinoshandisa 1,000 g resin uye 250 g hardener, chikanganiso chimwe chete chechiyero che 1 g hachina kukosha.
Sarudza nzira yekuyera yehukuru hwebatch
Mabheti madiki ekugadzirisa angangoda chiyero chepamusoro-chigadziriso kana mugadziri-akatenderwa metering pombi.
Mabheti mahombe ekugadzira angangoda calibrated maindasitiri dosing michina.
Chinangwa hachisi chekungo "shandisa chikero." Iko kushandisa midziyo yekuyeresa nemazvo zvakakwana pamari iri kupihwa.
Nei Mabheji Akakura Kwazvo Achigadzira Njodzi Yakasiyana
Mabheji makuru anoita kuti kuyerwa kwechiyero kuve nyore muzvikamu, asi vanounza imwe nyaya: kupisa kwakanyanya.
Epoxy kurapa inoburitsa kupisa.
Huremu hukuru hunosiiwa mubhaketi rakadzika hunochengeta huzhinji hwekupisa ikoko kupfuura hutete hwakawaridzwa padombo.
Usavhiringa kukurumidza kupisa kuvaka-up nereshiyo iri nani
Batch hombe rakasanganiswa nemazvo rinogona kuita serichirapa nekukurumidza mumudziyo nekuda kwekuti kupisa kwakawanda kuri kuchengetwa.
Mhinduro yacho haisi kuchinja reshiyo.
Iyo fekitori inofanirwa kugadzirisa saizi yebatch, mudziyo geometry, kufambiswa kwebasa, kana tembiricha mamiriro zvichienderana neanopa mazano.
Kusanganisa Kukanganisa Kukanganisa Kukanganisa Yakasiyana Matombo Zvikumbiro
Marble crack repair
Kugadziriswa kweMarble kunowanzoda kuti resin ipinde mukati mepakatsemuka uye yobva yaoma zvekukwenenzvera.
Musanganiswa we-off-ratio unogona kuburitsa resin yakapfava inodhonza kubva pakatsemuka kana smears pasi pemabrasives.
Veropoxy's 5099 / B25Q-KG marble kugadzirisa system inotsanangura 100:25 nekurema. Chiyero ichocho chinofanira kuramba chakamira kunyangwe tembiricha yewekishopu ichichinja.
White marble
White marble inowedzera kunzwa kwekuona.
Huyero husina kunaka kana kusanganisa kusakwana kunogona kugadzira misiyano mukurapa, kujeka, maitiro ekuyero, kana kutaridzika kwepamusoro.
The 5090 / D30M-BS yakaoma chena marble system inotsanangura 100:30 nehuremu.
Kana kukurumidza kwekugadzira kusingagutsi, chinja kune chimiro chakagadzirirwa tembiricha inodiwa pane kushandura reshiyo.
Stone mesh inotsigira
Mesh kutsigira inoda kunyange fiber kunyorova uye inopindirana yakarapwa adhesion pane hombe slab.
Kana iyo batch iine matunhu asina kukwana hardener kana kushomeka musanganiswa, adhesion inogona kusiyanisa pane mesh.
Ose ari maviri Veropoxy yakaderera-tembiricha uye high-temperature stone mesh-backing systems tsanangura 100:25 nehuremu kunyangwe nzvimbo dzadzo dzekurapa dzakasiyana.
Iwoyo muenzaniso unobatsira: kutonga tembiricha kunowanikwa kuburikidza nekugadzira-kwete nekuchinja zvisina tsarukano chiyero cheA:B.
Vacuum infusion
Vacuum infusion inogona kuita kusanganisa kusanganisa zvakanyanya kukosha nekuti resin inodhonzwa yakadzika mukati mehurema hwemukati.
Kana musanganiswa we-off-ratio ukapinzwa muslab, kubvisa kana kushandazve kunogona kuoma zvakanyanya.
Veropoxy's Yakaderera-Viscosity Epoxy yeDombo Vacuum Infusion - 5080 / B25Q-KG inoshandisa 100:25 reshiyo nehuremu uye yakagadzirirwa kutenderedza kupinza uye kudzorwa kurapwa.
Kunyatsoita mita kunofanirwa kuitika iyo resin isati yapinda muvacuum system.
Maitiro ekuona Zvakajairwa Epoxy Kusanganisa Matambudziko
| Dambudziko Rakacherechedzwa | Zvinogona Kukonzera | Chekutarisa |
|---|---|---|
| Batch rese rinoramba rakapfava | Reshiyo isiriyo, tembiricha yakaderera kana isiriyo chigadzirwa musanganiswa | Batch marekodhi, kuyera data, resin/hardener makodhi uye tembiricha yekurapa |
| Mavara ari ega chete ndiwo anoramba akanamatira | Kusanganiswa kusina kukwana kana zvinhu zvakakweshwa kubva pamadziro emudziyo | Kusanganisa nzira, mudziyo mativi uye pasi |
| Epoxy inorapa asi inonzwa yakapfava zvisingaite | Off-ratio musanganiswa kana asina kukodzera kurapa mamiriro | Hardener huwandu, tembiricha uye chimiro chechigadzirwa |
| Mushonga unononoka kupfuura zvaitarisirwa | Kudzikira tembiricha, kuomesa zvishoma, kuomesa zvisirizvo kana kusasanganisa zvakanaka | Tembiricha, reshiyo uye chikamu chiziviso |
| Operator yakawedzera kuomesa asi kurapa kuchiri kushomeka | Stoichiometric kusaenzana | Dzokera kune yakatarwa chiyero; usashandise hardener uwandu seyekumhanyisa kudzora |
| Mesh inotsigira ine nzvimbo dzisina simba | Kusanganiswa kusina kukwana, kusvibiswa kwepamusoro kana kunyorova kusina kunaka | Ratio, kusanganisa kufanana, kugadzirira substrate uye kushandiswa |
| White marble kugadziriswa kunoratidza kutaridzika kusingaenzaniswi | Sanganisa kusiyanisa, kupinda zvakanyanya kana kusvibiswa | Ratio, hardener kugovera, viscosity, dombo porosity uye kuchena |
| Mashizha akasiyana anowana mhedzisiro dzakasiyana | Manual kuyerwa kusaenderana | Scale calibration, SOP, opareta kudzidziswa uye batch marekodhi |
Nzira yekufananidza Chiito Chakanaka kune Dambudziko rekusanganisa
Kana batch rese rikaramba rakapfava zvisingaite, tarisa huwandu hweresin-to-hardener, macode echigadzirwa, uye tembiricha yekurapa usati wafunga kuti epoxy haina kukwana.
Kana nzvimbo diki dzichingoramba dzakanamira, ongorora nzira yekusanganisa uye kana zvinhu zvisina kusanganiswa zvakakweshwa kubva kumativi kana pasi pegaba.
Kana kurapa kwechando kuchinonoka, sarudza epoxy yakaderera-kupisa pane kuwedzera kuoma kwehuwandu.
Kana kurapa kwechirimo kuchikurumidza, shandisa chimiro chepamusoro-tembiricha chine controlled reactivity pane kudzikisa huwandu hwekuomesa.
Kana vashandisi vakadzokorora kuita zvikanganiso zvidiki-batch, shandisa chiyero chepamusoro-resolution kana yakabvumidzwa metering system.
Kana iyo otomatiki dosing mutsara ikaburitsa zvisingaenderane mhedzisiro, simbisa pombi calibration uye chaiyo yakabuda panzvimbo yekuvimba chete nemasetirwo emuchina.
Kana kukanganisa kwereshiyo kwakasimbiswa mushure mekushandisa, sarudza iyo yakakanganisika uye uteedzere maitiro akatenderwa emutengesi resin pane kuisa imwe harderer pamusoro uye uchitarisira kuti ichagadzirisa musanganiswa wekutanga.
Yakajairwa Epoxy Kusanganisa Zvikanganiso muMatombo Mafekitori
Kushandisa chiyero chezuro kune chigadzirwa chemazuva ano
Izvi zvinoitika zviri nyore kana akati wandei akafanana A/B masisitimu akachengetwa munzvimbo imwechete yekugadzira.
Kunyora kwakajeka uye mirairo yebasa yakanangana nechigadzirwa inoderedza njodzi.
Kuvhiringa 100:25 ne100:30
Nhamba dzinotaridzika zvakafanana, kunyanya panguva yekuchinja kwakabatikana.
Asi ivo vanomiririra maitiro akasiyana.
Kuyera huremu reshiyo nehuwandu
Kana mugadziri ataura huremu, kuyera ndiko kwakachengeteka kusarudzika kunze kwekunge vhoriyamu yakatenderwa shanduko yapihwa.
Kuwedzera kuwedzera kuomesa muchando
Izvi hazvishandure yakajairwa kuumbwa kuita yechando-giredhi epoxy.
Kuderedza kuoma muzhizha
Izvi hazviiti zvakachengeteka kugadzira inononoka kuomesa.
Kana chigadzirwa chikaita nekukurumidza, shandisa iyo chaiyo tembiricha-chaiyo system.
Kusanganisa neziso
Vashandi vane ruzivo vanogona kunzwa kuti vanokwanisa kuenzanisa zviyero nemaziso, asi kuenderana kwemaindasitiri hakufanirwe kuenderana nendangariro kana kutaridzika kwebhakiti.
Kuregeredza zvinhu zvakasiiwa pamadziro egaba
Pakati pebatch inogona kusanganiswa zvakanaka nepo zvitete zvitete zvisina kusanganiswa resin kana hardener zvichisara zvakatenderedza perimeter.
Kushandisa chikero chisina kururama
Chikero chakakodzera mabhechi e10 kg chinogona kunge chisina kunyatsokwana 20 g kugadzirisa mabhechi.
Kutadza kugadzirisa otomatiki metering michina
Automation inovandudza kuenderana chete kana mapombi anyatso buritsa huwandu hwakarongwa.
Mavakirwo Ekusanganisa Ratio SOP yeDombo Factory
Yakareruka yekugadzira SOP inogona kudzivirira akawanda epoxy kutadza.
| Control Point | Yakakurudzirwa Factory Practice |
|---|---|
| Product identification | Rekodha chaiyo resin uye hardener macode usati waburitsa |
| Ratio | Ratidza huremu hwakatenderwa kana vhoriyamu reshiyo pachiteshi chekusanganisa |
| Scale | Sarudza yakakodzera huwandu uye kugadzirisa kwehukuru hwebatch |
| Calibration | Simbisa huremu kana metering michina panguva yakarongwa |
| Container | Shandisa midziyo yakachena, inowirirana isina zvinhu zvakamboitika |
| Kusanganisa | Pera mativi nepasi uye sanganisa kusvika yunifomu |
| Tembiricha | Rekodha yakakodzera ambient uye tembiricha yezvinhu zvemabhechi akakosha |
| Batch size | Ramba uri mukati memutengesi-akatenderwa kugadzirisa renji |
| Traceability | Rekodha batch makodhi epamusoro-kukosha kana kuenderera kugadzirwa |
| Kubvuma | Simbisa kupora uye kuita kwedombo kwekupedzisira usati washandisa zvizere |
Maitiro Ekuyedza Kusanganisa Kwakarurama Pamberi peBulk Production
Mhanya inodzorwa gel kana kurapa kuenzanisa
Gadzirira bhechi diki rakayerwa nemazvo maererano nehunyanzvi data sheet.
Rekodha tembiricha yekutanga uye nguva.
Enzanisa maitiro ayo ekurapa neakajairwa mabhechi ekugadzira.
Kana sampu inodzorwa ichirapa nemazvo asi mabheti efekitori asingadzokorore, ongorora kuyerwa, kusanganisa, zvishandiso, kana mamiriro ekushandisa.
Shandisa dombo chairo pane bvunzo dzemukombe wega
Muedzo wekapu unosimbisa maitiro ekurapa, asi haaratidze kana epoxy ichiita nemazvo panguva yekupinda mutswe, mesh backing, polishing, kana vacuum infusion.
Isa izvo zvakaganhurwa zvakanaka kune dombo rinomiririra uye mhanyisa kuburikidza neiyo chaiyo dhizaini kutenderera.
Enzanisa akawanda anoshanda
Kana mumwe mushandisi achiramba achiwana mhedzisiro yakanaka uye mumwe asingaite, nyaya inogona kunge iri maitiro ekugadzirisa kwete kugadzira.
Iyo yakamisikidzwa kuyera uye yekusanganisa maitiro inoderedza opareta-kune-operator musiyano.
Wona otomatiki pombi nekubuda chaiko
Unganidza resin uye hardener zvakaparadzana kune inodzorwa nhamba yemapombi matenderedzwa uye kuyera kubuda.
Enzanisa mhedzisiro yakayerwa nereshiyo yakarongwa.
Izvi zvinovimbika pane kufunga kuti dosing system inoramba yakarurama nekusingaperi.
Kurudziro: Dzora Ratio Pane Kuedza Kugadzirisa Chemistry
Epoxy chiyero inofanira kubatwa seyakagadziriswa dhizaini inodiwa, kwete seanoshanda gadziriso knob.
Kana kurapa kuri kunonoka nekuti musangano uri kutonhora, sarudza yakaderera-tembiricha yakaoma system.
Kana nguva yekushanda yakapfupika muzhizha, shandisa kugadzirwa kwepamusoro-tembiricha.
Kana viscosity isina kukodzera, sarudza epoxy yakagadzirirwa kupinza kunodiwa kana kuzadza maitiro.
Kana kugadzikana kwemavara kwakakosha pamarble chena, sarudza yakakodzera-yero-yero kana isina-mavara system.
Usayedze kugadzira shanduko dzekuita idzi nekuwedzera zvakanyanya kana kushoma pane zvakatsanangurwa.
Kune mafekitori ematombo anoshanda akati wandei epoxy masisitimu, nzira yakachengeteka ndeyekusunga chiyero chega chega kune chaiyo resin / hardener chigadzirwa kodhi, kuyerwa nenzira yakatarwa, uye kuchengetedza batch batch traceability.
Masekonzi mashoma ekuwedzera pachiteshi chekuyeresa anogona kudzivirira maawa ekukwenenzverwa, ma slabs akarambwa, kusimba kusimba, kana kukakavara pamusoro pekuti epoxy pachayo yanga isina kukwana.
Inowanzo bvunzwa nezve Epoxy Resin Kusanganisa Ratio
1. Ndeipi yakakodzera epoxy resin mixing ratio?
Iko hakuna universal epoxy mixing ratio. Chiyero chakakodzera chinotsamira pane chaiyo resin uye hardener kuumbwa. Veropoxy matombo masisitimu, semuenzaniso, anosanganisira ese ari maviri 100:25 uye 100:30 resin-to-hardener ratios nehuremu. Gara uchitevedzera reshiyo yakataurwa kune chaiyoiyo chigadzirwa musanganiswa pane kushandisa imwe reshiyo kune yega epoxy.
2. Chii chinoitika kana ndikaisa zvakanyanya kuomesa mu epoxy?
Kuwedzera kuomesera zvakanyanya hakuite zvakavimbika epoxy kurapwa nekukurumidza. Inogona kugadzira off-ratio sisitimu ine zvikamu zvisingaite kana zvisina kubatanidzwa, zvinogona kuburitsa kurapa kwakapfava, kuderedzwa kwekuita kwemuviri, matambudziko epamusoro, kana mhedzisiro isingaenderane. Shandisa chiyero chakatarwa uye sarudza imwe yehardener formula kana kukurumidza kurapwa kuchidikanwa.
3. Chii chinoitika kana pasina kukwana kwakaoma mu epoxy?
Yakanyanya kuomesesa inogona kudzivirira iyo resin sisitimu kubva mukugadzira iyo yakanangwa crosslinked chimiro. Zvichienderana nehuwandu hwekukanganisa uye kuumbwa, iyo epoxy inogona kuramba yakapfava, tacky, isina kupora, isina simba, kana isingakodzeri kukwenenzverwa nekubata. Zvikanganiso zvakakura zvekuyera zvingasagadziriswa nekungomirira kwenguva refu.
4. Ko epoxy mixing ratio inoyerwa nehuremu kana vhoriyamu?
Inogona kutsanangurwa chero nzira, zvichienderana nechigadzirwa. Huremu uye vhoriyamu mareshiyo haangochinjika otomatiki nekuti resin nehardener zvinogona kuve nedhizimusi dzakasiyana. Kana iyo tekinoroji data sheet ichitsanangura reshiyo nehuremu, shandisa iyo huremu reshiyo kunze kwekunge mugadziri achipa yakabvumidzwa vhoriyamu shanduko.
5. Ndingawedzera kuomesa here kuita epoxy kurapa nekukurumidza munguva yechando?
Kwete. Usashandura chiyero cheA:B chataurwa kuti udzore kumhanya kwekurapa. Kana tembiricha yechando ichiita kuti kupora kunonoke, shandisa yakadzika-tembiricha yekugadzira yakagadzirirwa iwo mamiriro. Semuyenzaniso, Veropoxy's 4090 / WBA25Q mesh-backing system inogadzirwa kweinoda 10°C kugadzirwa uku ichichengeta yayo yakatarwa 100:25 huremu reshiyo.
Maitiro ekuchengeta Epoxy Kusanganiswa Kunoenderana muChaiyo Stone Kugadzira
Yakavimbika epoxy kurapa kunotanga resin isati yasvika padombo. Kusanganisa reshiyo, nzira yekuyera, chiziviso chechikamu, kuyera huremu, kusanganisa kufanana, saizi yebatch, uye tembiricha yekugadzira zvese zvinopesvedzera kana sisitimu ichiita sezvakarongwa. Kune fekitari yematombo, kutonga kwechiyero kunofanirwa kubatwa senhanho yekudzora nhanho kwete nyore mushandisi tsika.
Tevedzera chiyero chakanangana nechigadzirwa
A 100:25 system uye 100:30 system maitiro akasiyana. Kufanana viscosity, chitarisiko, kurongedza, kana nguva yekurapa haiite kuti huwandu hwavo hwakaoma huchinjike. Sungai mirairo yese yefekitori kune chaiyo resin uye hardener kodhi.
Ongorora dambudziko usati wachinja maitiro
Batch rese rakapfava:
chengetedza reshiyo, chikamu chekuzivikanwa uye kupisa tembiricha.
Nzvimbo dzakasarudzika chete dzinonamira:
tsvaga kusanganiswa kusina kukwana kana zvinhu zvisina kusanganiswa kubva pamadziro emudziyo.
Mushonga wechando unononoka:
chinja kune yakaderera-tembiricha chemistry pane kuwedzera yakawedzera kuomesa.
Nguva yekushanda yezhizha ipfupi kwazvo:
shandisa tembiricha-yakakodzera kuumbwa pane kuderedza yakataurwa hardener uwandu.
Migumisiro inosiyana pakati pekuchinja:
tarisa kurongeka kwechiyero, metering calibration, opareta tekiniki uye batch marekodhi.
Yera uchishandisa hwaro hwataurwa
Huremu hwehuremu uye vhoriyamu reshiyo haifanirwe kusanganiswa zvakajairika. Kana chigadzirwa chikatsanangurwa se 100:25 kana 100:30 nehuremu, shandisa yakakodzera kuyera michina kana yakasimbiswa dosing system. Kune mabhechi madiki kwazvo, kugadziridzwa kwechiyero kunonyanya kukosha nekuti chikanganiso chidiki chinogona kumiririra chikamu chikuru chehuwandu hwekuomesa.
Chii chinofanira kuongororwa nevatengi vehunyanzvi?
Ongororo yevatengesi inofanirwa kusanganisira iyo yakakurudzirwa A: B reshiyo, ingave reshiyo inotsanangurwa nehuremu kana vhoriyamu, inotenderwa kugadzirisa tembiricha, nguva yekushanda, kusanganisa mirairo, batch-saizi mipimo, metering zvinodiwa, uye kugona kwemupi kugadzirisa matambudziko e-reshiyo kana asina kukwana-kurapa matambudziko. Akavimbika indasitiri epoxy mutengesi anofanirwa kuita kuti maparamita aya ajeke zvakakwana kuti zvikwata zvekugadzira zvibudise zvakafanana mhedzisiro shanduko mushure mekuchinja.
Kurumbidza Kunoshanda
Kana kukurumidza kurapa kwakashata, shandura iyo yekurapa sisitimu-kwete iyo yakatsanangurwa yekusanganisa ratio. Kana viscosity isiriyo, sarudza imwe nzira yakasiyana-kwete yakasiyana-siyana yakaoma yakawanda. Kana chikamu cheslab chikaramba chakapfava, ongorora kusanganisa kufanana usati wapomera chigadzirwa. Uye kana akati wandei epoxy zvigadzirwa zvichishandiswa mufekitori imwe chete, ratidza iyo chaiyo chigadzirwa kodhi, reshiyo, kuyerwa hwaro, uye tembiricha yekushanda pachiteshi chese chekusanganisa. Kuenzanisa kwakarurama hakudhuri; kugadziridza dombo rekare-rakapora harina.
Unoda Kusimbisa Iyo Yakakodzera Epoxy Ratio yeDombo Rako Maitiro?
Pamberi pekugadzirwa kwakawanda, simbisa iyo chaiyo resin uye hardener musanganiswa, kusanganisa reshiyo, kuyerwa nzira, tembiricha yemusangano, saizi yebatch, uye kurapa zvinodiwa. Veropoxy inopa akasiyana epoxy masisitimu emarble, granite, mesh backing, vacuum infusion, uye mavara-anonzwa matombo mashandisirwo, saka iyo reshiyo chaiyo inofanirwa kugara ichitevera chaiyo kuumbwa.
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Sei iyo Epoxy isina Kurapa?
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