Ratio Mixing Resin Epoxy don Dutse: Me zai faru Lokacin da Ratio Ba daidai bane?

Haɗin epoxy yayi kama da sauƙi: Bangaren A yana shiga cikin akwati, Bangaren B yana biye, mai aiki yana motsawa, kuma resin yana shirye don dutse.

Duk da haka kurakuran rabo suna cikin abubuwan da za a iya kaucewa na rashin daidaiton aikin epoxy a masana'antar dutse.

Zalika na iya zama m. Tsagewar da aka gyara na iya jin laushi yayin gogewa. Goyan bayan raga na iya kwasfa mara daidaituwa. Wani sashe na dutsen marmara na iya warkewa daidai yayin da wani ya kasance na roba. Masu aiki na iya zargin zafin jiki, ingancin samfur, zafi, ko mai siyarwa lokacin da ainihin matsalar ta fara mintuna da yawa a baya a tashar aunawa.

Batun ya zama mafi mahimmanci lokacin da masana'anta ke amfani da tsarin epoxy da yawa.

Veropoxy halin yanzu dutse epoxy samfurin kewayon, alal misali, ya haɗa da ƙididdiga ta amfani da duka 100:25 da 100:30 resin-to-hardener rabo ta nauyi. Wannan bambance-bambancen na iya yi kama da ƙanƙanta akan takarda, amma sashi ne na ƙirar ƙira kuma bai kamata a ɗauke shi azaman zaɓi ba.

Layin samar da ƙwararru don haka yana buƙatar amsa tambayoyi huɗu duk lokacin da aka haɗa epoxy:

• Menene ƙayyadadden rabon guduro-zuwa-hardener?
• Shin wannan rabo ta nauyi ne ko ta ƙara?
• An auna kowane bangare daidai?
• An gauraye bangarorin biyu gaba daya kafin aikace-aikace?

Idan ɗayan waɗannan matakan ba daidai ba ne, sakamakon zai iya zama rashi-rashi ko tsarin tsarin epoxy wanda bai cika ba-ko da samfurin da kansa ya dace da aikace-aikacen.

Menene Ma'anar Haɗin Haɗin Resin Epoxy?

Matsakaicin hadakar epoxy yana bayyana adadin guduro da hardener dole ne a haɗa su don samar da tsarin da masana'anta suka yi niyya.

Misali, rabon:

100:25 ta nauyi

yana nufin cewa ga kowane sassa 100 ta nauyi na Resin Resin, sassa 25 ta nauyi na Bangaren B hardener ya kamata a ƙara.

Idan masana'anta sun auna nauyin 1,000 g na guduro, madaidaicin adadin hardener shine:

1,000 g × 25/100 = 250 g mai taurin

Tsarin 100:30 ya bambanta:

1,000 g guduro × 30/100 = 300 g mai taurin

Bambanci shine 50 g na taurin ga kowane kilogiram na guduro.

Wannan ba cikakken bayani bane. Yana nuna wani tsari na daban.

Rabo wani bangare ne na sinadarai

Tsarukan epoxy mai kashi biyu sun dogara da ƙungiyoyi masu amsawa a cikin guduro da wakili mai warkarwa waɗanda ke samar da hanyar sadarwa ta polymer mai haɗe-haɗe.

An zaɓi rabon haɗin da aka ba da shawarar don haka ƙirar ta haɓaka haɗin da aka yi niyya na magani, mannewa, tauri, tauri, halayen zafi, juriya na sinadarai, tsabta, da aikin sarrafawa.

Shi ya sa bai kamata masu aiki su yi la'akari da Bangaren B a matsayin mai sauƙi "mai sauri."

Hardener wani sashi ne mai amsawa na tsarin polymer na ƙarshe.

Me yasa Samfuran Epoxy Daban-daban ke Amfani da Matsalolin Haɗawa Daban-daban

Ɗaya daga cikin mahimman darussan don ƙungiyoyin siyan shine cewa babu wani rabo na hada-hadar epoxy na duniya.

Wasu tsarin suna amfani da 1: 1. Wasu suna amfani da 2:1, 3:1, 5:1, 100:25, 100:30, ko wani ƙayyadaddun adadin.

Madaidaicin lamba ya dogara da sinadarai da ƙira na takamaiman guduro da hardener.

Hardeners daban-daban suna da buƙatun sinadarai daban-daban

Nau'in mai ƙarfi, aiki, tsarin kwayoyin halitta, abun cikin hydrogen mai amsawa, masu gyarawa, masu haɓakawa, da sauran masu canjin ƙira suna shafar adadin da ake buƙata don amsawa tare da wani tsarin resin na musamman.

Wannan yana nufin masu taurin ido guda biyu masu kamanceceniya da gani ba lallai bane a iya musanya su.

Bukatun aikace-aikacen kuma suna canza tsari

Epoxy mai goyan bayan raga wanda aka ƙera don dogaro da gaske a 10°C na iya amfani da sinadarai mai ƙarfi daban-daban daga tsarin farin marmara mara rawaya wanda aka inganta kusan 24°C.

Samfurin jiko-jiko da ke buƙatar sa'o'i da yawa na kwarara da shigar ciki na iya amfani da dabarun warkewa daban-daban daga epoxy da aka haɓaka don samar da goyan bayan raga cikin sauri.

Saboda haka rabon haɗe-haɗe ya kasance ga cikakkiyar ƙayyadaddun tsari na ƙayyadaddun aikace-aikace.

Misalan Veropoxy na Gaskiya: 100:25 vs 100:30

Fayil ɗin samfur na yanzu na Veropoxy yana kwatanta dalilin da yasa masana'antun dutse yakamata su duba kowane samfur maimakon ɗaukar rabon masana'anta guda ɗaya.

Misali, Veropoxy's Resin Epoxy don Gyara Marble & Haɓaka Launi - 5099 / B25Q-KG yana amfani da rabo na 100:25 ta nauyi.

The Low Temperature Epoxy for Stone Mesh Backing – 4090 / WBA25Q also uses a 100:25 ratio by weight, despite being formulated for a different application and temperature.a

Da bambanci, da Ba-Yellowing Epoxy don Hard White Marble - 5090 / D30M-BS yana amfani da 100:30 ta nauyi.

Epoxy na Haɓaka Launi don Hasken Granite - 4099-BBS / D30M-BS shima yana amfani da 100:30.

Don haka ko da a cikin babban fayil ɗin mai samar da dutse-epoxy, masu aiki na iya buƙatar canza ma'auni dangane da samfurin da ake sarrafa.

Ratio Weight vs Ratio Volume: Kada ku bi su azaman iri ɗaya

Wannan yana ɗaya daga cikin mafi sauƙi kuskuren da za a yi.

Ba za a iya auna rabon da aka rubuta da nauyi ta atomatik tare da ƙoƙon da ya kammala ba kamar dai rabo ɗaya ne ta ƙara.

Me yasa nauyi da girma na iya samar da adadi daban-daban

Resin da hardener galibi suna da yawa daban-daban.

Lita guda na guduro bazai auna daidai da lita ɗaya na tauraro ba.

Saboda wannan bambance-bambancen yawa, ƙirar da aka kayyade azaman 100:30 ta nauyi na iya buƙatar rabon lamba daban idan an canza shi zuwa girma.

Canjin ya kamata ya fito daga masana'anta-ba daga kimanta ma'aikata ba.

Yi amfani da ma'auni lokacin da TDS ta ƙayyade rabon nauyi

Don samar da dutse na masana'antu, ma'aunin dijital gabaɗaya madaidaiciya kuma mai maimaitawa don samfuran da aka ƙayyade ta nauyi.

Mai aiki na iya:

1. sanya akwati mai tsabta mai haɗuwa a kan sikelin;
2. tare da sikelin zuwa sifili;
3. ƙara nauyin resin da ake buƙata;
4. lissafta madaidaicin nauyi mai taurin;
5. ƙara tauri har sai an kai daidai adadin; kuma
6. yi rikodin tsari idan ana buƙatar gano abin samarwa.

Kar a ɗauka nauyin nauyin 100:25 yana nufin kofuna huɗu zuwa kofi ɗaya

A lissafi, 100:25 sauƙaƙa zuwa 4:1.

Amma idan ƙayyadadden rabo ta nauyi ne, yin amfani da juzu'i huɗu na guduro zuwa ƙarar hardener ɗaya daidai ne kawai idan mai siyarwa ya tabbatar da daidaitaccen rabon girma.

Wannan bambance-bambancen yana da mahimmanci saboda yawa sun bambanta.

Yadda Ake Kididdige Madaidaicin Matsakaicin Gaurayawan Epoxy

Don tsarin 100:25

Tsarin tsari shine:

Hardener = Nauyin Resin × 0.25

Don tsarin 100:30

Tsarin tsari shine:

Hardener = Nauyin Resin × 0.30

Lokacin da maƙasudin ya kasance duka gauraye nauyi

Wani lokaci ma'aikaci ya san jimillar adadin da ake buƙata maimakon yawan guduro.

Don tsarin 100:25, jimillar sassan rabo daidai yake da 125.

Idan ana buƙatar 1,000 g jimlar gauraye epoxy:

Guduro = 1,000 × 100 / 125 = 800 g

Hardener = 1,000 × 25 / 125 = 200 g

Don tsarin 100:30, jimlar sassa daidai 130.

Idan ana buƙatar 1,000 g jimlar gauraye epoxy:

Guduro = 1,000 × 100 / 130 ≈ 769.2 g

Hardener = 1,000 × 30 / 130 ≈ 230.8 g

Masana'antu masu amfani da kayan aikin alluran rigakafi na atomatik na iya gina waɗannan dabarun cikin tsarin awonsu, amma daidaitawa na yau da kullun yana da mahimmanci.

Me zai faru Idan Ka Ƙara Hardener da yawa?

Imani na gama gari shine:

"Yana da sanyi a yau, don haka ƙara ƙarin ƙarfi kuma epoxy zai warke da sauri."

Don tsarin epoxy mai kashi biyu na al'ada, wannan gabaɗaya ita ce hanya mara kyau.

Extra harddener baya aiki kamar ƙarin ƙara kuzari

Epoxy resin da hardener suna amsawa da juna bisa ga sinadarai na tsari.

Da zarar an cinye wuraren da ke da amsawa, abubuwan da suka wuce kima-maganin magani na iya kasancewa a wajen tsarin cibiyar sadarwa da aka yi niyya.

Wannan na iya rage kaddarorin da masana'anta suka tsara cikin tsarin da aka warke.

Maganin epoxy ɗin da aka warke zai iya zama mai laushi

Dangane da tsari da matakin kuskure, wuce haddi mai ƙarfi zai iya ba da gudummawa ga abin da aka warke mai laushi ko ƙasa da ƙasa.

A cikin sarrafa dutse, wanda zai iya bayyana kamar:

• gyare-gyaren yankunan da ke shafa yayin gogewa;
• rage taurin a tsatsa;
• m raga mai laushi mai goyan baya;
• ƙananan juriya don magance damuwa;
• ƙwanƙwasa ƙasa ko jin sabon abu; kuma
• rashin daidaituwa tsakanin batches.

Ayyukan gani kuma na iya canzawa

Don farin marmara ko granite mai haske, hadawar kashe-rabo na iya zama wanda ba a so musamman saboda hardener sunadarai na iya shafar launi, tsabta, bayyanar ƙasa, da halayen tsufa.

Idan an tsara wani tsari a kusa da 100:30, da gangan canza shi zuwa 100:35 ba hanya ce mai sarrafawa don saurin samarwa ba.

Me Ya Faru Idan Ka Ƙara Karamin Hardener?

Ƙananan tauraro yana haifar da rashin daidaituwa.

Guduro bazai haɓaka tsarin da aka yi niyya ba.

Tsarin na iya kasancewa ba a warkewa ba

Alamomin na iya haɗawa da:

• resin mai laushi bayan lokacin warkewar da ake sa ran;
• wuraren gyare-gyare masu m ko tacky;
• low surface taurin;
• rashin kyawun halayen gogewa;
• ƙarfi ƙarfafawa;
• rashin juriya ga sarrafawa;
• jinkiri ko rashin cika ƙarfin haɓaka; kuma
• bambanci a fadin slab.

Jiran dadewa bazai iya magance kuskuren rabo mai tsanani ba

Wannan wani muhimmin batu ne.

Idan epoxy yana da sanyi kawai, ƙarin lokacin warkewa ko daidaitaccen yanayin zafin jiki na iya ƙyale abin ya ci gaba.

Idan cakuda ba shi da iyaka, duk da haka, lokaci kaɗai ba zai iya sihirin maye gurbin adadin abin da ya ɓace ba.

Masana'anta na buƙatar bambance jinkirin magani mai alaƙa da zafin jiki daga kuskuren daidaitawa na gaskiya.

Ratio mara daidai da cakuɗe mara kyau: Suna iya kamanni

Ba kowane epoxy mai ɗaki ba ne ke haifar da kuskuren rabo.

Bashi da aka auna daidai zai iya yin kasawa a gida idan ba a gauraya sosai ba.

Rago mara daidai yakan shafi duka tsari

Idan yawan guduro da masu taurin sun yi kuskure tun daga farko, gabaɗayan rukunin gauraye na iya nuna halin warkewa mara kyau.

Dubu-dubu da aka sarrafa daga rukuni ɗaya na iya nuna alamomi iri ɗaya.

Cakuda mara kyau yakan haifar da lahani

Idan kayan da ba a haɗa su ya kasance tare da tarnaƙi ko ƙasan akwati ba, wasu ɓangarorin da aka shafa akan dutse na iya ƙunsar haɗin daidai yayin da wasu ba sa.

Salon na iya nuna:

• faci ɗaya mai ɗanko kewaye da abu mai wuya;
• laushi mai laushi;
• canza launin gida;
• ƙananan wuraren da ke shafa a lokacin gogewa; ko
• rashin daidaituwa raga manne.

Wannan tsari yakan yi nuni zuwa ga haɗawar da ba ta cika ba maimakon kuskuren auna iri ɗaya.

Yadda Ake Haxa Epoxy Mai Bashi Biyu Daidai

Mataki 1: Tabbatar da ainihin lambar samfur

Kar a fara da zaton cewa rabon jiya ya shafi yau.

Tabbatar da haɗin guduro da hardener akan akwati, TDS, odar aiki, ko umarnin samarwa.

Misali, 5099/B25Q-KG da 5090/D30M-BS suna amfani da ma'auni daban-daban duk da cewa duka biyun an yi niyya ne don sarrafa kayan marmara.

Mataki 2: Tabbatar da ko rabon ta nauyi ne ko girma

Ya kamata a rubuta wannan a fili akan umarnin mai aiki.

Idan Veropoxy ya ƙididdige 100:25 ko 100:30 ta nauyi, yi amfani da kayan awo sai dai in an kafa hanyar auna madaidaicin yarda.

Mataki na 3: Yi amfani da akwati mai tsabta

Ragowar abin da aka warke ko wanda ba a warke ba daga tsarin da ya gabata zai iya haifar da gurɓatawa.

Wannan yana da mahimmanci musamman lokacin sauyawa tsakanin masu taurin daban-daban ko samfuran farin marmara masu launi.

Mataki na 4: Tare da sikelin

Sanya akwati mara komai akan sikelin kuma mayar da nuni zuwa sifili kafin ƙara abubuwan da aka gyara.

Mataki na 5: Auna a hankali

Kar a dogara ga kimanta gani.

Bambanci mai kama da ƙarami a cikin guga zai iya zama mahimmanci idan aka maimaita shi a cikin ɗimbin batches a kowane motsi.

Mataki na 6: Mix bangarorin da kasa

Ƙaddamar da tsakiya kawai yana haifar da haɗari na kayan da ba a haɗa su ba da suka rage a bango ko tushe.

Mai aiki yakamata ya sake goge bangarorin da kasa yayin hadawa.

Mataki na 7: Mix har sai uniform

Ya kamata cakuda ya nuna daidaitaccen bayyanar ba tare da bayyananniyar ratsi ko yankuna marasa gauraya ba.

Madaidaicin lokacin haɗawa ya dogara da girman tsari, danko, zafin jiki, kayan aiki, da umarnin mai bayarwa.

Mataki 8: Yi la'akari da hanyar kwantena biyu don aiki mai mahimmanci

Don aikace-aikace masu mahimmanci, hanya ɗaya mai amfani mai sarrafa tsari ita ce haɗawa sosai a cikin akwati na farko, canja wurin cakuda cikin akwati mai tsabta na biyu, sannan a sake haɗuwa.

Wannan yana rage damar yin amfani da kayan da ba a gauraya ba da gangan da aka goge daga bangon akwati na asali.

Zai iya zama da amfani musamman lokacin sarrafa farin marmara mai daraja ko wani dutse inda wuri mai laushi na iya haifar da ƙiyayya mai tsada.

Me yasa Kananan Batches Zasu Iya Wuya Aunawa Fiye da Kallonsu

Karamin tsari yana amfani da ƙasa da abu, amma hakan ba ya sauƙaƙe sarrafa rabo ta atomatik.

Ƙaddamar da ma'auni ya zama mahimmanci

Ka yi tunanin tsarin 100:25 inda kawai 20 g na guduro ake bukata.

Adadin mai taurin da ake buƙata shine kawai 5 g.

Ma'auni wanda ke karantawa kawai a cikin haɓaka 1 g yana ba da daidaitaccen daidaitaccen daidaitaccen ɗan ƙaramin adadi.

Idan ma'aunin mai taurin ya kashe ta 1g, kuskuren yana wakiltar 20% na adadin ƙarfin da aka yi niyya.

Don babban tsari ta amfani da resin 1,000 g da taurin 250 g, kuskuren sikelin 1 g iri ɗaya ba shi da mahimmanci.

Zaɓi hanyar auna don girman tsari

Ƙananan gyare-gyaren gyare-gyare na iya buƙatar ma'auni mafi girma ko famfo mai ƙidayar ƙira.

Manyan bakunan samarwa na iya buƙatar ƙayyadaddun kayan aikin masana'antu.

Manufar ba kawai "amfani da ma'auni ba." Za a yi amfani da kayan auna daidai gwargwadon adadin da ake bayarwa.

Me Yasa Manyan Batches Ke haifar da Hatsari daban-daban

Manyan batches suna sauƙaƙe ma'aunin rabo cikin sharuddan kashi, amma suna gabatar da wani batu: zafi mai zafi.

Maganin Epoxy yana sakin zafi.

Babban taro da aka bari a cikin guga mai zurfi yana riƙe da zafin wannan zafi fiye da bakin bakin da aka shimfiɗa a kan dutse.

Kada ku dame saurin haɓakar zafi tare da mafi kyawun rabo

Babban gauraye daidai gwargwado na iya bayyana yana warkewa da sauri a cikin akwati kawai saboda ana riƙe ƙarin zafi.

Maganin ba shine canza rabo ba.

A maimakon haka ya kamata masana'anta su daidaita girman tsari, lissafin juzu'i, aikin aiki, ko yanayin zafin jiki bisa ga shawarwarin masu kaya.

Yadda Kurakuran Haɗin Ratio ke Shafan Aikace-aikacen Dutse Daban-daban

Gyaran dutsen marmara

Gyaran marmara sau da yawa yana buƙatar guduro don shiga cikin tsage-tsage masu kyau sannan ya zama mai wahala don gogewa.

Haɗin da ba a haɗa shi ba zai iya samar da guduro mai laushi wanda ke ja daga fashe ko shafa a ƙarƙashin abrasives.

Veropoxy's 5099 / B25Q-KG tsarin gyaran marmara ya ƙayyade 100:25 ta nauyi. Wannan rabo ya kamata ya kasance mai kayyade koda yanayin yanayin bita ya canza.

Farin marmara

Farin marmara yana ƙara hankalin gani.

Rabon da ba daidai ba ko gaurayawan da bai cika ba na iya haifar da bambance-bambance a cikin warkewa, tsabta, halayen rawaya, ko bayyanar saman.

The 5090 / D30M-BS tsarin farin marmara ya ƙayyade 100:30 ta nauyi.

Idan saurin samarwa bai gamsar ba, canza zuwa ƙirar da aka ƙera don zafin da ake buƙata maimakon canza rabo.

Goyan bayan ragar dutse

Taimakon raga yana buƙatar ko da jikewar fiber da daidaitaccen mannewa mai warkewa a kan babban katako.

Idan batch ɗin ya ƙunshi yankuna waɗanda basu da isassun tauri ko mara kyau gaurayawa, mannewa na iya bambanta a ko'ina cikin raga.

Dukansu Veropoxy's low-zazzabi da high-zazzabi dutse raga-baya tsarin ƙayyade 100:25 da nauyi ko da yake yanayin maganin su ya bambanta.

Wannan misali ne mai amfani: ana samun sarrafa zafin jiki ta hanyar ƙirƙira-ba ta hanyar canza ma'aunin A:B ba da gangan ba.

Vacuum jiko

Vacuum jiko na iya sa daidaituwar haɗuwa ta fi mahimmanci saboda an ja resin zurfi cikin lahani na ciki.

Idan an shigar da cakuɗe-haɗe-haɗe a cikin katako, cirewa ko sake yin aiki na iya zama da wahala sosai.

Veropoxy's Low-Viscosity Epoxy for Stone Vacuum Jiko - 5080/B25Q-KG yana amfani da rabo na 100:25 ta nauyi kuma an ƙirƙira shi a kusa da dogon shiga da magani mai sarrafawa.

Don haka ya kamata a yi ma'auni daidai kafin guduro ya shiga tsarin injin.

Yadda Ake Gane Matsalolin Matsalolin Haɗuwa da Epoxy gama gari

Yadda Ake Daidaita Daidaitaccen Aiki da Matsalolin Haɗuwa

Idan duka rukunin ya kasance mai laushi da ba a saba gani ba, duba adadin guduro-zuwa-hardener, lambobin samfur, da zafin zafin jiki kafin ɗaukan epoxy ya lalace.

Idan ƙananan wurare ne kawai suka kasance masu ɗaure, duba hanyar haɗawa da ko kayan da ba a haɗa su ba an goge su daga gefuna ko ƙasan akwati.

Idan maganin hunturu ya yi jinkiri sosai, zaɓi epoxy mai ƙarancin zafin jiki maimakon ƙara yawan ƙarfi.

Idan maganin lokacin rani ya zama da sauri, yi amfani da tsarin zafin jiki mai zafi tare da sarrafawa mai sarrafawa maimakon rage adadin taurin.

Idan masu aiki akai-akai suna yin ƙananan kurakurai, yi amfani da ma'auni mafi girma ko ingantaccen tsarin awo.

Idan layin dosing mai sarrafa kansa ya samar da sakamako marasa daidaituwa, tabbatar da daidaitawar famfo da ainihin fitarwa maimakon dogaro da saitunan injin kawai.

Idan an tabbatar da kuskuren rabo bayan aikace-aikacen, keɓe abin da abin ya shafa kuma bi tsarin sake aikin mai siyarwar da aka amince da shi maimakon yin amfani da ƙarin taurin sama da fatan zai gyara ainihin cakuda.

Kuskuren Haɗin Epoxy gama-gari a Masana'antar Dutse

Amfani da rabon jiya don samfurin yau

Wannan yana faruwa cikin sauƙi lokacin da aka adana tsarin A/B da yawa iri ɗaya a yankin samarwa iri ɗaya.

Shafaffen lakabi da ƙayyadaddun umarnin aiki na samfur yana rage haɗari.

Rudani 100:25 da 100:30

Lambobin sunyi kama da juna, musamman a lokacin aiki mai yawa.

Amma suna wakiltar tsari daban-daban.

Auna ma'aunin nauyi ta ƙarar

Idan masana'anta sun ƙididdige nauyi, auna shi ne amintaccen tsoho sai dai idan an samar da ingantaccen juzu'i.

Ƙara ƙarin hardener a cikin hunturu

Wannan baya canza madaidaicin tsari zuwa epoxy-aji na hunturu.

Rage hardener a lokacin rani

Wannan baya haifar da tauraro a hankali.

Idan samfurin ya yi sauri da sauri, yi amfani da daidaitaccen tsarin zafin jiki.

Cakuda da ido

Ƙwararrun ma'aikata na iya jin za su iya ƙididdige ma'auni na gani, amma daidaiton masana'antu bai kamata ya dogara da ƙwaƙwalwar ajiya ko bayyanar guga ba.

Yin watsi da kayan da aka bari akan ganuwar kwantena

Ana iya gaurayawa tsakiyar batch da kyau yayin da siraran yadudduka na guduro ko taurin da ba a gauraya ba ya kasance a kewayen kewaye.

Amfani da ma'aunin da ba daidai ba

Ma'aunin da ya dace da batches na kilogiram 10 na iya zama ba daidai ba don batches na gyara 20 g.

Rashin daidaita kayan aikin aunawa ta atomatik

Yin aiki da kai yana inganta daidaito ne kawai lokacin da famfo a zahiri ke ba da adadin da aka tsara.

Yadda Ake Gina Haɗin Ratio SOP don Masana'antar Dutse

SOP samar da sauƙi na iya hana gazawar epoxy da yawa.

Yadda Ake Gwada Daidaiton Haɗuwa Kafin Samar da Jumla

Gudanar da gel mai sarrafawa ko kwatancen magani

Shirya ƙaramin ma'auni daidai gwargwado bisa ga takardar bayanan fasaha.

Yi rikodin zafin farawa da lokaci.

Kwatanta halin warkewar sa tare da batches samarwa na yau da kullun.

Idan samfurin sarrafawa ya warke daidai amma batches na masana'anta akai-akai, bincika aunawa, hadawa, kayan aiki, ko yanayin aikace-aikacen.

Yi amfani da ainihin dutse maimakon gwajin kofi kadai

Gwajin kofi yana tabbatar da halayen warkewa na asali, amma baya nuna ko epoxy ɗin yana yin daidai yayin shigar tsatsa, goyan bayan raga, gogewa, ko jiko.

Aiwatar da kayan da aka daidaita daidai zuwa dutsen wakilci kuma gudanar da shi ta hanyar sake zagayowar samarwa.

Kwatanta masu aiki da yawa

Idan ɗaya ma'aikaci ya ci gaba da samun sakamako mai kyau kuma wani bai yi ba, batun na iya zama dabarar tsari maimakon ƙira.

Daidaitaccen tsarin aunawa da haɗawa yana rage bambancin mai aiki-zuwa-aiki.

Tabbatar da famfo ta atomatik ta ainihin fitarwa

Tattara guduro da hardener daban don adadin mai sarrafa famfo da kuma auna fitarwa.

Kwatanta sakamakon da aka auna da rabon da aka tsara.

Wannan ya fi dogaro fiye da ɗaukan tsarin sayan magani ya kasance daidai har abada.

Shawarwari: Sarrafa Ratio maimakon Ƙoƙarin Daidaita Sinadarai

Ya kamata a kula da rabon Epoxy azaman ƙayyadadden buƙatun ƙira, ba azaman kullin daidaitawa mai aiki ba.

Idan magani ya yi jinkiri sosai saboda taron yayi sanyi, zaɓi tsarin tauraro mai ƙarancin zafi.

Idan lokacin aiki ya yi guntu sosai a lokacin rani, yi amfani da tsari mai zafi.

Idan danko bai dace ba, zaɓi epoxy da aka ƙera don yanayin shigar da ake buƙata ko cikawa.

Idan kwanciyar hankali launi yana da mahimmanci akan farin marmara, zaɓi tsarin ƙananan launin rawaya ko mara lahani.

Kada kayi ƙoƙarin ƙirƙirar waɗannan canje-canjen aikin ta ƙara ƙara ko ƙasa da ƙarfi fiye da ƙayyadaddun.

Don masana'antun dutse masu aiki da tsarin epoxy da yawa, hanya mafi aminci ita ce ɗaure kowane rabo zuwa ainihin lambar samfurin guduro/hardener, auna ta hanyar ƙayyadaddun tsari, da kuma kula da asalin tsari na asali.

Wasu ƙarin daƙiƙai a tashar aunawa na iya hana sa'o'i na sake yin aikin goge goge, ƙwanƙwasa da aka ƙi, ƙarfin ƙarfafawa, ko jayayya kan ko epoxy ɗin kanta ba ta da lahani.

Tambayoyin da ake yawan yi Game da Haɗin Resin Epoxy

1. Mene ne daidai epoxy guduro hadawa rabo?

Babu rabon hada-hadar epoxy na duniya. Daidaitaccen rabo ya dogara da ƙayyadaddun guduro da ƙira. Tsarin dutse na Veropoxy, alal misali, sun haɗa da 100:25 da 100:30 resin-to-hardener rabo ta nauyi. Koyaushe bi rabon da aka bayyana don ainihin haɗin samfur maimakon amfani da rabo ɗaya zuwa kowane epoxy.

2. Menene zai faru idan na sanya hardener da yawa a epoxy?

Ƙara taurin wuce haddi baya dogaro da gaske yana sa maganin epoxy na al'ada da sauri. Yana iya ƙirƙira tsarin kashe-kashe tare da abubuwan da ba a amsa ba ko waɗanda ba a haɗa su da kyau ba, mai yuwuwar samar da magani mai sauƙi, rage aikin jiki, matsalolin saman, ko sakamako mara daidaituwa. Yi amfani da ƙayyadaddun rabo kuma zaɓi wani tsari na taurin daban idan ana buƙatar warkewa da sauri.

3. Menene zai faru idan babu isassun hardener a epoxy?

Ƙananan taurin zai iya hana tsarin guduro haɓaka tsarin da aka yi niyya. Ya danganta da girman kuskure da ƙira, epoxy na iya kasancewa mai laushi, mai tauri, rashin warkewa, rauni, ko rashin dacewa don gogewa da sarrafawa. Mai yiwuwa ba za a iya magance matsananciyar kurakurai masu daidaitawa ta hanyar jira mai tsawo ba.

4. Shin epoxy hadawa rabo auna ta nauyi ko girma?

Ana iya ƙayyade ta kowace hanya, dangane da samfurin. Ma'aunin nauyi da girma ba sa canzawa ta atomatik saboda guduro da hardener na iya samun nau'ikan yawa daban-daban. Idan takardar bayanan fasaha ta ƙayyadad da rabo ta nauyi, yi amfani da ma'aunin nauyi sai dai idan mai ƙira ya ba da ingantaccen juzu'in juzu'i.

5. Zan iya ƙara ƙarin hardener don yin maganin epoxy da sauri a cikin hunturu?

A'a. Kar a canza ƙayyadaddun rabon A:B don sarrafa saurin warkewa. Idan yanayin sanyi ya sanya jinkirin jinkirin, yi amfani da tsarin ƙarancin zafin jiki wanda aka ƙera don waɗannan yanayi. Misali, tsarin goyan bayan raga na Veropoxy's 4090/WBA25Q an ƙirƙira shi don samar da kusan 10°C yayin da yake kiyaye ƙayyadaddun ma'aunin nauyi na 100:25.

Nassoshi

1. Ma'aikatan Fasaha na Tsarin Resins Uku.
   Sashi na IV - Aunawa da Haɗuwa.
   Abubuwan da aka bayar na System Three Resins, Inc.
   Littafin Epoxy / Abubuwan Fasaha na Epoxy.
2. Tsari Uku Resins Support Technical Support.
   Me yasa Epoxy Bai Magance Ba?
   Abubuwan da aka bayar na System Three Resins, Inc.
   Tushen Ilimin Taimakon Fasaha.
3. WEST SYSTEM Technical Staff.
   Tushen tsarin WEST Epoxy Resin da Hardener.
   Gougeon Brothers, Inc.
   Epoxyworks Technical Publications.
4. WEST SYSTEM Technical Staff.
   Gwajin Epoxy don Tabbatar da Abubuwan Jiki.
   Gougeon Brothers, Inc.
   Epoxyworks Technical Publications.
5. WEST SYSTEM Technical Staff.
   Samun Mafi Girma daga Mini Pumps.
   Gougeon Brothers, Inc.
   Epoxyworks Technical Publications.
6. Fred Meyer, Genoveva Sanz, Arantxa Eceiza, Iñaki Mondragon da Jovan Mijović.
   Tasirin Stoichiometry da Tarihin zafi yayin Magani akan Tsarin da Kaddarorin hanyoyin sadarwa na Epoxy.
   Jami'ar da Cibiyoyin Bincike na Polymer.
   Polymer, Vol. 36, Na 7, 1995, shafi na 1407-1414.
7. M.R. VanLandingham, R.F. Eduljee da JW Gillespie Jr.
   Dangantaka Tsakanin Stoichiometry, Microstructure, da Kayayyaki don Ciwon Cutar Amine.
   Cibiyar Kayayyakin Haɗaɗɗiyar, Jami'ar Delaware.
   Jaridar Aiwatar Kimiyyar Polymer, Vol. 71, 1999, shafi na 699-712.
8. Satoru Yamamoto, Nguyen Thao Phan, Kouki Kihara, Atsuomi Shundo da Keiji Tanaka.
   Tasirin Kashe-Stoichiometry akan Abubuwan Jiki na Resin Epoxy.
   Jami'ar Kyushu da Cibiyoyin Bincike na Haɗin gwiwa.
   Jaridar Polymer, Vol. 57, 2025, shafi na 357-366.