Vacuum Infusion Epoxy for Stone Slabs: Tsari, Zaɓin Guduro da Matsalolin Jama'a

Vacuum jiko na iya magance matsalar da talakawan shimfidar wuri sau da yawa ba za su iya ba.

Dutsen yana iya kama da sauti daga waje amma har yanzu yana ƙunshe da fissures masu kyau, ramukan haɗin kai, iyakokin ma'adinai masu rauni, ko lahani na ciki waɗanda ke da wahalar isa da abin nadi ko gogewa.

Zuba ƙarin epoxy akan saman baya magance wannan matsalar ta atomatik. Idan resin ba zai iya motsawa cikin dutse ba kafin a warke, yawancin kayan suna zama kusa da fuska yayin da rauni mai zurfi ya kasance ba a kula da shi ba.

Vacuum-taimaka impregnation yana canza ƙarfin tuƙi.

Maimakon dogara kawai akan nauyi da aikin capillary, tsarin yana haifar da bambancin matsa lamba wanda ke taimakawa matsar guduro zuwa faifai da hanyoyin da ke cikin kayan.

Wannan yana da sauki. A cikin samarwa, ba haka bane.

Matsakaicin ƙarfi mai ƙarfi ba zai iya ramawa ga epoxy ɗin da ya fi danko ba. Ƙananan danko ba zai iya rama babban yatsa ba. Rayuwar tukunya mai tsayi ba ta taimaka idan dutsen ya jike ko gurɓatacce. Kuma tsarin da aka rufe daidai yana iya samar da ingantaccen ƙarfafawa idan resin ya isa yanki ɗaya da sauri fiye da wani.

Abin da ya sa ya kamata masana'antun dutse su kula da jiko na ruwa a matsayin tsari mai sarrafawa maimakon a matsayin "sanya katako a ƙarƙashin injin kuma ƙara resin."

Veropoxy yana wanzu Maganin jiko na Vacuum matsayi epoxy impregnation a matsayin hanyar da za a cika micro-pores da rashin tsarin tsarin, yayin da sadaukarwa. 5080 / B25Q-KG Low-Viscosity Epoxy don Jiko Vacuum na Dutse an tsara shi musamman a kusa da kwarara, shigar ciki, barga mai magani, da ƙarfafa dutse na dogon lokaci.

Menene Jiko na Vacuum don Dutsen Dutse?

A cikin sarrafa dutse, jiko mara ruwa ko vacuum impregnation gabaɗaya yana nufin yin amfani da rage matsa lamba don taimakawa guduro ruwa wajen shigar da ramuka, fasa, fissures, da rauni na ciki na slab.

Daidaitaccen kayan aiki ya bambanta tsakanin masana'antu.

Wasu tsarin samarwa suna amfani da ɗakuna masu ban sha'awa. Wasu suna amfani da wuraren da aka rufe ko kayan aikin masana'antu na musamman waɗanda aka ƙera a kusa da ma'auni da layin samarwa.

Ka'ida ta gama gari ita ce bambancin matsa lamba.

Me yasa bambancin matsa lamba yana taimakawa

Iska ta dabi'a tana mamaye pores da fasa cikin dutse.

Rage matsa lamba zai iya taimakawa cire wani ɓangare na wannan iska daga hanyoyin da za a iya isa. Lokacin da aka gabatar da guduro kuma ana sarrafa yanayin matsa lamba, epoxy na ruwa zai iya motsawa cikin sarari waɗanda zai yi wahala a cika ta hanyar aikace-aikacen ƙasa na yau da kullun.

Makasudin ba shine a mai da tulun duka “cike da resin ba.”

Manufar aiki ita ce ƙarfafa hanyoyi masu rauni waɗanda ke da alaƙa da ƙarfi sosai zuwa saman ko cibiyar sadarwa don guduro ya isa gare su.

Vacuum jiko ba iri ɗaya bane da abin rufe fuska

Rufin saman ya kasance akan ko kusa da fuskar dutse.

Vacuum impregnation an yi niyya don matsar da guduro zurfi cikin tsarin ciki mai samun dama.

Wannan bambance-bambance yana da mahimmanci saboda ka'idodin karɓa sun bambanta.

Yawancin lokaci ana yin la'akari da sutura ta hanyar ɗaukar hoto, mai sheki, kauri, ko kamanni.

Ya kamata a yi la'akari da zubar da ciki ta hanyar:

• daidaituwar shiga;
• cika lahani na ciki;
• raguwar sake buɗewa;
• gudanar da aiki;
• sakamakon goge;
• kwanciyar hankali na gani; kuma
• repeatability a fadin slabs.

Me yasa Kamfanonin Duwatsu ke Amfani da Jikowar Wuta

Don ƙarfafa ƙananan fashe-fashe

Tsagewar gashin gashi na iya shimfidawa ƙasa da abin da ake gani.

Maganin ƙasa mai ƙarancin danko na iya shiga wani yanki, amma taimakon injin motsa jiki na iya inganta ƙarfin tuƙi don zurfafa ciki.

Don daidaita dutse mai laushi ko tsari mara daidaituwa

Wasu duwatsun halitta sun ƙunshi ramukan haɗin gwiwa, iyakokin ma'adinai, ɓoyayyi, ko yankuna masu rauni.

Shigar da Epoxy hanyoyin da za a iya samun damar iya ƙirƙirar ƙarin haɗin gwiwa na ciki bayan warkewa.

Don rage karyewa yayin sarrafa ƙasa

Rawanin slabs na iya gazawa yayin:

• daidaitawa;
• niƙa;
• goge baki;
• yankan;
• dagawa;
• sufuri; ko
• shigarwa.

Ingantacciyar haɓakawa na iya haɓaka ikon slab don tsira daga waɗannan ayyukan lokacin da lahani na ciki ya dace da ƙarfafa resin.

Don inganta ci gaba da gyara

Lokacin da epoxy ya isa cikakkiyar hanyar sadarwar da aka haɗe da fashe maimakon buɗewar saman kawai, yankin da aka gyara zai iya yin aiki akai-akai yayin kammalawa daga baya.

Yadda Jikowa Vacuum ke Aiki Mataki-mataki

Kayan aiki da SOPs sun bambanta tsakanin masana'antu, amma ana iya siffanta dabaru na tsari a cikin tsari mai amfani.

Mataki 1: Bincika kuma rarraba dutsen

Kafin maganin vacuum, ƙayyade wace matsala kuke ƙoƙarin warwarewa.

Shin slab:

• mai yawa amma ƙananan fashe;
• sosai m;
• tsari mai rauni;
• translucent da hangen nesa;
• an riga an ƙarfafa shi da raga; ko
• yana nuna keɓance manyan kogo maimakon cibiyar sadarwa mara kyau?

Jikowar Vacuum baya amfani daidai ga kowane lahani.

Babban rami mai buɗewa yana iya buƙatar cikawa kai tsaye maimakon tsarin da aka inganta don shigar ƙaramin sikelin.

Mataki na 2: Tsaftace kuma bushe tulun

Dust, slurry, water, oil, polishing ragowar, da sako-sako na ma'adinai na iya tsoma baki tare da motsin guduro da mannewa.

Danshi yana da mahimmanci musamman.

Ruwa a cikin pores na iya ɗaukar hanyoyi iri ɗaya da epoxy ke buƙatar shiga.

Don haka ya kamata masana'antu su kafa yanayin bushewa mai dacewa kafin jiko maimakon dogaro da bushewar gani kadai.

Mataki na 3: Tsayar da dutse da zafin guduro

Zazzabi yana canza dankon epoxy da adadin magani.

Resin wanda ya cancanta a 24 ° C zai iya yin hali daban-daban idan ganga yana a 15 ° C kuma slab yana a 10 ° C.

Akasin haka, kayan ɗumi na iya gudana cikin sauƙi amma rasa lokacin aiki mai amfani da sauri.

Mataki na 4: Shirya tsarin vacuum

Bincika hatimi, hoses, bawuloli, yanayin ɗaki, tashar jiragen ruwa, da kayan aikin injin kafin a haɗa guduro.

Neman yoyo bayan an fara agogon lokacin aiki hanya ce mai tsada don magance matsala.

Mataki na 5: Mix epoxy daidai

Yi amfani da takamaiman samfurin A:B rabo.

Tsarin 5080/B25Q-KG na Veropoxy na yanzu yana ƙayyadad da rabon guduro-zuwa-hardener na 100:25.

Kar a canza wannan rabon don sanya kayan ya zama sirara, a hankali, ko sauri.

Mataki na 6: Rage gabatarwar iska mara amfani

Hadawa mai ƙarfi na iya shigar da iska cikin guduro.

Binciken jiko na Vacuum a cikin sarrafa haɗe-haɗe ya nuna cewa narkar da iskar gas, ƙananan kumfa, leaks, da yanayin kwarara duk suna iya ba da gudummawa ga samuwar mara kyau.

Dutse wani matsakaici ne mai raɗaɗi daban-daban daga laminate na fiber, amma darasin yana da amfani: kar a gabatar da iska mai gujewa kafin ka nemi tsarin injin cire shi.

Mataki na 7: Ƙaddamar da injin da aka sarrafa

Aiwatar da tsarin bisa ga ingantacciyar hanyar mai samar da kayan aiki.

Ƙarin vacuum ba shi da kyau ta atomatik a kowane mataki.

Makasudin da ke da fa'ida shine tabbataccen kula da matsi da motsin guduro mai maimaituwa-ba kawai cimma mafi girman lamba akan ma'auni ba.

Mataki 8: Gabatar da guduro

Kula da yadda epoxy ke shiga yankin magani da kuma saurin motsi.

Kada ka dogara da lokacin da ya wuce shi kaɗai.

Halin kwarara kanta yana ba da bayanan bincike masu amfani.

Mataki 9: Ci gaba da ake bukata tsari taga

Gudun yana buƙatar isasshen lokaci don isa wuraren da aka nufa kafin danko ya tashi sosai.

Idan samfurin ya fara gelling yayin da ake ci gaba da aiwatar da muhimman sassa na slab ɗin, tsarin ba ya zama iri ɗaya.

Mataki na 10: Magani kafin sarrafa ƙasa

Bada guduro don isa matakin da ake buƙata na magani kafin motsi, gogewa, ko sarrafa katako.

Rashin bushewa kawai ba alamar abin dogaro ba ce cewa guduro mai zurfi ya haɓaka isassun kaddarorin.

Me yasa ƙananan danko yana da mahimmanci don jiko na Vacuum

Guro mai motsi ta hanyar ƙananan hanyoyin ciki yana samun juriyar gudana.

Yayin da danko yana ƙaruwa, motsi gabaɗaya yana zama da wahala.

Abin da ya sa tsarin injin-jiko yakan jaddada ƙarancin ɗanko mai gauraye.

Ƙananan danko yana rage juriya ga kwarara

Ruwa mai ƙarancin danko na iya motsawa cikin sauri ta hanyoyi masu kyau da aka haɗa ƙarƙashin matsi iri ɗaya.

Wannan na iya taimakawa epoxy ya kai ga ƙananan fashe da ƙananan pores kafin maganin ci gaba da nisa.

Amma mafi ƙarancin danko ba shine mafi kyawun guduro ta atomatik ba

Tsarin jiko mai amfani har yanzu yana buƙatar:

• isassun kayan aikin injiniya bayan magani;
• mannewa mai dacewa;
• juriya mai launin rawaya;
• maganin da ake iya faɗi;
• m tukunyar rayuwa;
• sarrafawar raguwa ko halayen girma;
• jituwa tare da dutse; kuma
• daidaiton tsari.

Don ƙarin kwatancen, Veropoxy's dutse epoxy samfurin fayil yana raba guzurin jiko daga samfuran da aka yi niyyar cika kabu, farin marmara, goyan bayan raga, da sauran aikace-aikace.

Veropoxy 5080 / B25Q-KG: Abin da Lambobin da aka Buga ke nufi

Shafin samfurin Vacuum-jiko na yanzu yana buga bayanai masu zuwa don tsarin 5080/B25Q-KG:

Hanya mai amfani don karanta wannan tebur shine tsarin.

Kar a ware 400-600 CPS kuma ɗauka kowane epoxy mai lamba ɗaya zai yi aiki daidai da kyau.

Har ila yau, guduro yana buƙatar isassun lokacin kwarara mai amfani, tsayayyen warkewa, daidaitawar dutse, da bayyanar da ta dace bayan jiyya.

Lokacin Aiki Zai Iya Muhimmanci Fiye da Farawa CPS

Guduro na iya farawa da ɗanko mai kyan gani kuma har yanzu yana yin rashin kyau idan ya yi kauri da wuri.

Tsarin yana ɗaukar lokaci

Tsakanin hadawa da na ƙarshe, ma'aikata na iya buƙatar lokaci don:

• canja wurin guduro;
• haɗa layi;
• daidaita injin;
• fara kwarara;
• ba da izinin guduro don yin ƙaura ta cikin katako;
• gyara al'amurran da suka shafi gida; kuma
• kammala magani kafin gelation.

A cikin kowane minti na wannan jeri, ilimin sunadarai na epoxy yana ci gaba da amsawa.

Yunƙurin danko na iya ƙirƙirar shinge marar daidaituwa

Idan guduro ya isa yankin gefen-shiga alhalin yana da bakin ciki amma ya isa wani yanki mai nisa bayan girmar danko mai yawa, shigar zai iya zama rashin daidaituwa.

Wannan shi ne dalili daya dadewa, barga mai sarrafa taga zai iya zama mafi daraja fiye da magani mai saurin gaske.

Yadda Zazzabi Yana Canza Ayyukan Jikowar Wuta

Gudun sanyi yana gudana a hankali

Ƙananan zafin jiki gabaɗaya yana haɓaka dankon epoxy mara magani.

A cikin infusions na vacuum, wannan yana nufin:

• motsi guduro a hankali;
• tsawon lokacin cika;
• rage damar zuwa ga fashe masu kyau sosai;
• ƙarin matsa lamba ta hanyar kunkuntar hanyoyi; kuma
• haɗarin mafi girma wanda magani ke ci gaba kafin cikar ciki.

Gudun dumi yana gudana cikin sauƙi-amma yana amsawa da sauri

Ƙara yawan zafin jiki gabaɗaya yana rage dankon farko.

Wannan yana da taimako har sai an yi saurin warkewa.

Idan tsarin ya rasa lokacin aiki da sauri fiye da saurin jiko ya inganta, masana'antar ba ta sami komai ba.

Yanayin zafin jiki ma yana da mahimmanci

Gangaren guduro a 24°C baya bada garantin cewa guduro ya kasance a cikin zafin jiki ɗaya da zarar ya tuntuɓi wani katako da aka adana na dare a cikin ɗakin ajiyar sanyi.

Hakazalika, dutsen barin tsarin bushewa mai zafi zai iya hanzarta warkarwa a cikin gida.

Yi rikodin zafin jiki na guduro da zafin jiki yayin cancanta.

Matakan Vacuum: Ƙari Ba Koyaushe Amsa Bace

Ilhamar samarwa ta gama gari ita ce a bi da ƙaƙƙarfan vacuum azaman mafita ga rashin shigar ciki.

Wannan hanyar ba ta cika ba.

Tafiya ya dogara da haɗakar:

• bambancin matsa lamba;
• resin danko;
• hanyar lissafi;
• karfin dutse;
• zafin jiki;
• zubar da iska;
• resin lokacin aiki; kuma
• haɗin haɗin lahani na ciki.

Matsakaicin ƙarfi ba zai iya buɗe rufaffiyar hanyar sadarwa ba

Idan ba'a haɗa ramukan ciki ko fissures zuwa hanyar jiyya ba, resin bazai isa gare su ba ko da kuwa matakin injin.

Wannan ƙayyadaddun tsarin abu ne, ba lallai ba ne gazawar epoxy ba.

Rage matsa lamba mai yawa na iya haifar da wasu matsaloli

Littattafan sarrafa injina ya rubuta samuwar maras amfani da ke da alaƙa da narkar da iskar gas, abubuwan da ba su da ƙarfi, leaks, da yanayin matsa lamba.

Wannan baya nufin saiti guda ɗaya daga masana'anta ya kamata a kwafi zuwa sarrafa dutse.

Yana nufin bayanin martaba ya kamata a tabbatar da shi azaman wani ɓangare na cikakken aikin dutse.

Me Yasa Matsalolin Matsala Ke Hauka

Ruwa yana canza tsari daga fitarwa mai sarrafawa zuwa ci gaba da shigar iska.

Iska na iya gasa da motsin guduro

Idan iska ta waje tana shiga cikin tsarin yayin da resin ke ƙoƙarin matsawa cikin hanyoyin ciki, kumfa da yankunan da ba su da ciki ba su da kyau.

Karatun Vacuum na iya zama yaudara

Famfu na iya ci gaba da gudana kuma har yanzu ya kasa samar da ingantaccen yanayin rufewa.

Ya kamata masana'antu su bambanta:

• iyawar famfo;
• matakin vacuum na farko;
• aikin riƙon ƙura; kuma
• yawan yatsa.

Ya kamata a duba lek ɗin kafin a haɗa epoxy

Wannan yana da kyau a bayyane, amma yana ɗaya daga cikin mafi arha hanyoyin don kare lokacin aiki.

Da zarar an haɗa Sashe na A da na B, agogon sinadarai ya fara.

Kumfan iska da Voids: Daga ina Suka fito?

An gabatar da iska yayin haɗuwa

Hadawa da sauri ko rashin kulawa na iya ninka iska cikin epoxy.

Iskar da ta rage a cikin pores na dutse

Rashin cikar ƙaura na iya barin iskar da ke makale a cikin kogo masu isa.

Tsarin sarari yana zubewa

Iskar waje na iya shiga yayin jiyya.

Gudun guduro mara daidaituwa

Gudun guduro mai sauri na iya ƙetare yankuna a hankali, mai yuwuwar kama iska a cikin yankunan da basu da alaƙa.

Narkar da iskar gas

Bincike kan jiko mai hade-hade ya nuna cewa iskar gas da aka narkar da su a cikin guduro na iya lalatawa a ƙarƙashin rage matsa lamba kuma suna ba da gudummawa ga ƙananan kumfa.

Ya kamata masana'antun da ke ganin matsalolin kumfa na dindindin ya kamata su binciki tsarin gaba ɗaya maimakon ɗaukan kowane fanni ya samo asali daga rashin cakuduwa.

Ya Kamata A Fara Farfasa Ruwan Jiko Epoxy?

Babu wata amsa ta duniya don kowane tsarin dutse ko ƙirar epoxy.

Tsaftacewa da iskar gas na iya zama da amfani lokacin shigar da iska ko narkar da iska ke haifar da kurakurai na bayyane, amma yana ƙara kayan aiki, lokaci, da rikitarwa.

Kafin ƙara matakin cirewa, tabbatar:

• dabarar hadawa;
• yawan zubar ruwa;
• resin zafin jiki;
• zurfin akwati;
• danshi na dutse;
• guduro hali kumfa; kuma
• ko kumfa a zahiri rage ƙãre ingancin.

Idan mai siyar da samfur ya ba da shawarar takamaiman hanyar zubar da ruwa, bi ta takamaiman jagorar tsarin maimakon yin kwafin tsarin samar da kayan haɗin gwal.

Yadda Porosity na Dutse ke Canza Tsarin Jiko

Dutse mai yawa

Granite mai yawa na iya samun ƙarancin porosity gabaɗaya amma har yanzu yana ɗauke da fissures masu kyau.

Nasarar ciki ya dogara da ko waɗancan tsagewar sun samar da hanyoyin haɗin kai masu isa ga guduro.

Veropoxy's Black Granite Solutions Hakazalika jaddada zurfin shigar azzakari cikin farji masu kyau da ƙananan fashe-fashe inda jiyya na ƙasa na yau da kullun ba za su iya isa da nisa ba.

Ƙaƙwalwar marmara ko sifofi irin na farar ƙasa

Ƙarin kayan ƙuraje na iya ɗaukar guduro cikin sauri.

Wannan na iya inganta ƙarfafawa, amma shar da ba a sarrafa shi kuma zai iya ƙara yawan amfani da haifar da duhu ko bambancin launi.

Dutsen injiniya

Ƙwararren dutse ko dutsen da aka haɗe yana gabatar da nau'o'in pore daban-daban da kuma la'akari da dacewa da guduro.

Kar a ɗauka wani tsari wanda ya cancanta akan granite na halitta yana canzawa ta atomatik zuwa kayan aikin injiniya ba tare da gwaji ba.

Matsalolin jiko na gama gari da abin da yawanci suke nufi

Yadda Ake Magance Slow Resin Flow

Duba guduro da zafin jiki na dutse

Wannan yakamata ya zama ɗaya daga cikin matakan farko.

Resin da ake tsammanin zai yi aiki a 400–600 CPS a ƙarƙashin yanayin gwajin da aka bayyana na iya ƙara ɗanɗano sosai lokacin sanyi.

Duba lokacin da ya wuce bayan haɗuwa

Idan farantin farko na batch ɗin ya cika daidai kuma na gaba bai yi ba, guduro na iya yin nisa da nisa a cikin sake zagayowar sa.

Duba hanyar kwarara

Rashin motsi ba koyaushe shine matsalar guduro ba.

Dutsen yana iya ƙunsar ramukan da aka haɗa da ƙasa fiye da yadda ake tsammani, ko lissafin kayan aiki na iya ƙuntata rarrabawa.

Kar a canza rabon hadawa

Ƙara ƙarin taurin ko rage taurin don sarrafa kwarara ba ingantacciyar hanyar sarrafa danko ba ce.

Yi amfani da ƙayyadaddun rabo na 100:25 don tsarin 5080/B25Q-KG.

Yadda ake magance rashin cikar shigar ciki

Idan resin ya bayyana a saman amma ƙarfafa ya kasance marar zurfi, la'akari da manyan dalilai guda hudu.

Gudun yana da danko sosai

Bincika yanayin zafi da dacewa da tsari.

Tagan aiki gajere ne

Kayan yana iya yin kauri kafin ya kai zurfin lahani.

Tsarin injin yana zubowa

Bambancin matsi na iya zama rashin isa ko mara ƙarfi.

Ba a haɗa hanyar sadarwa ta lahani ba

Wasu tsaga sun keɓe.

Vacuum ba zai iya jigilar guduro ta dutse mai ƙarfi zuwa cikin rufaffen rami ba tare da wata hanya mai isa ba.

Yadda Ake Magance Yawan Amfani da Guduro

Auna amfani maimakon zato

Yi rikodin gram ko kilogiram ɗin da aka yi amfani da su a kowane slab ko kowace murabba'in mita.

Idan ba tare da wannan lambar ba, yana da wahala a kwatanta tsarin guduro da gaske.

Rarrabe shigar mai amfani daga ƙaura maras kyau

Motsi mai zurfi na guduro na iya zama kyawawa.

Amma idan ƙãre inji sakamakon bai inganta yayin da amfani ya tashi sharply, da masana'anta bukatar sake la'akari da tsari taga.

Duba rarrabuwar dutse

Abun da ya wuce gona da iri na iya buƙatar dabarar magani ta daban daga granite mai yawa.

Yadda Ake Daidaita Saitunan Jiko na Vacuum zuwa Matsalolin Ƙirƙirar

Me yasa Lokacin Magani Dole ne Ya dace da Zagayen Jiko

Maganin gaggawa ba fa'ida ba ce ta atomatik.

Vacuum jiko yana buƙatar lokaci.

Dole ne guduro ya tsaya ruwa yayin da yake tafiya ta hanyar sadarwar da aka yi niyya.

Sai bayan isasshen ciki ya faru ne haɓaka ƙarfin sauri zai zama da amfani.

Idan magani yayi sauri

Kuna iya gani:

• zurfin zurfin shiga;
• rashin daidaituwa na ciki;
• resin thickening a cikin layi ko kwantena;
• mafi girma sharar gida; kuma
• matalauta maimaita fadin manyan slabs.

Idan magani yayi jinkiri sosai

Dutsen na iya ɗaukar kayan aiki tsayi da yawa kuma ya haifar da ƙulli na samarwa.

Maƙasudin madaidaicin ba shine iyakar saurin magani ba.

Ya isa lokacin jiko yana biye da ƙarfin sarrafawa mai iya faɗi.

Me yasa Haɗin Daidaitawa Yana da Mahimmanci Kafin Jikowar Matsala

Da zarar kashe-rabo epoxy shiga cikin dutse pores, sake yin aiki ya zama da wahala.

Wannan yana sanya QC mai tasowa musamman mahimmanci.

Tabbatar:

• daidai lambobin guduro da hardener;
• 100:25 rabo inda aka ƙayyade;
• ma'auni daidai;
• cikakken hadawa;
• akwati mai tsabta;
• zazzabi da aka rubuta; kuma
• tsari ganewa.

Idan kuna buƙatar ƙarin bayani mai zurfi na kurakurai masu daidaitawa, yi amfani da Veropoxy's Cibiyar Ilimi tare da takamaiman bayanan fasaha na samfur.

Yadda Ake Gwada Matsayin Jikowa Epoxy Kafin Ayi oda

Mataki 1: Zaɓi slabulen wakilai

Haɗa matakan lahani daban-daban, porosity, da nau'ikan dutse waɗanda aka samo a cikin samarwa na yau da kullun.

Mataki 2: Yi rikodin yanayin asali

Takaddun fashe, ramukan bayyane, matsalolin ƙarfin slab, da bayyanar farko.

Mataki na 3: Resin yanayi da dutse

Gwaji a ƙarƙashin yanayin zafin da masana'anta ke tsammanin amfani da su.

Mataki na 4: Tabbatar da amincin kayan aiki

Yi gwajin ɗigon ruwa kafin haɗa guduro.

Mataki na 5: Auna daidai

Bi ƙayyadadden rabon A:B.

Mataki na 6: Yi rikodin cikakken lokaci

Waƙa:

• fara hadawa;
• fara fara;
• gabatarwar guduro;
• ci gaban kwararar gani;
• lokacin kammalawa;
• canza danko; kuma
• magance magani.

Mataki 7: Auna amfani da guduro

Yi rikodin ainihin adadin da aka yi amfani da shi don kowane katako.

Mataki na 8: Magance sosai

Kada kayi hukunci akan magani kawai yayin da guduro ya jike.

Mataki na 9: Gudanar da aiki na yau da kullun na ƙasa

Yaren mutanen Poland, yanke, matsawa, da kuma sarrafa katako ta amfani da ainihin jerin masana'anta.

Mataki na 10: Kwatanta tukwane da yawa

Amintaccen tsarin yakamata ya samar da sakamako mai maimaitawa maimakon samfurin gwaji mai ban sha'awa.

Vacuum Infusion Epoxy Checker Checklist

Kuskuren Jiko Na kowa don Gujewa

Zaɓin epoxy kawai ta mafi ƙarancin CPS

Ƙananan danko yana da mahimmanci, amma resin kuma yana buƙatar isasshen lokacin aiki, warkar da kwanciyar hankali, da aiki na ƙarshe.

Haɗa epoxy kafin a duba ɗigogi

Wannan yana bata lokacin aiki mai mahimmanci.

Yin amfani da guduro mai sanyi saboda ɗakin yana jin dumi sosai

Ganguna da tukwane na dutse na iya zama sanyi fiye da iska.

Tsammanin mafi girman injin koyaushe yana ba da mafi girman inganci

Tsarin kwanciyar hankali yana da mahimmanci fiye da bin lambar matsa lamba ɗaya.

Yin watsi da iskar da aka gabatar yayin haɗuwa

Kada ka ƙirƙiri kumfa ba dole ba sannan ka sa ran injin zai warware su duka.

Canza rabo mai taurin don sarrafa kwarara

Yi amfani da zafin jiki da zaɓin ƙira don sarrafa ɗabi'ar tsari-ba kimiyar ragi ba.

Yin hukunci nasara kawai daga saman

Manufar jiko shine ƙarfafawar ciki.

Wani fili mai sheki mai sheki yana gaya muku kadan game da zurfin shiga.

Gwajin cikakken katako guda ɗaya kawai

Masana'antu na gaske suna sarrafa dutse tare da bambancin yanayi.

Cancanci yakamata ya nuna gaskiyar.

Shawarwari: Sarrafa Gabaɗayan Tagar Jiko, Ba kawai Matsi Matsala ba

Amintaccen tsari-jiko-jiko shine ma'auni tsakanin matsa lamba, danko, lokaci, zafin jiki, ƙarancin dutse, sarrafa iska, da magani.

Idan guduro yana motsawa a hankali, duba zafin jiki da gauraye danko kafin ƙara matsa lamba.

Idan resin ya tsaya kafin ya kai ga lahani mai zurfi, kimanta lokacin aiki da haɓakar danko.

Idan kumfa ya kasance, duba hadawa, danshi, yayyafawa, yanayin guduro, da sarrafa matsi maimakon zargi mai canzawa ɗaya.

Idan amfani ya zama wuce gona da iri, ƙayyade ko zurfin shigar ciki yana inganta aikin slab.

Idan shinge mai launin haske ya haɓaka yankuna masu duhu, kimanta shigar guduro da daidaitawar gani.

Kuma idan har yanzu tulun ya karye bayan gyaran injin, la'akari da ko cibiyar sadarwa ta lahani ta sami damar shiga guduro a farkon wuri.

Mafi kyawun injin-jiko epoxy don haka ba kawai guduro mafi sira ba.

Ƙirƙirar da ke daɗe da wayar hannu don isa ga tsarin ciki da aka yi niyya, yana warkar da zato daga baya, kuma yana samar da ƙarfafawa mai maimaitawa ba tare da illolin gani ko samarwa mara karɓuwa ba.

Tambayoyin da ake yawan yi Game da Vacuum Infusion Epoxy don Dutse

1. Abin da danko epoxy ne mafi kyau ga dutse injin jiko?

Jiko vacuum gabaɗaya yana fa'ida daga ingantacciyar ƙarancin danko saboda ƙarancin juriya na kwarara yana taimakawa guduro shiga ƙananan fashe-fashe da pores. Koyaya, babu ƙimar CPS ta duniya ga kowane dutse. Veropoxy's 5080 / B25Q-KG tsarin a halin yanzu an kayyade a kusan 400-600 CPS, amma masu siye yakamata su kimanta lokacin aiki, zafin jiki, yanayin warkarwa, da ainihin shigar a kan nasu dutse.

2. Me yasa guduro ke daina kwarara yayin jiko mara amfani?

Dalilai na gama gari sun haɗa da guduro mai sanyi sosai ko ɗanɗano, jinkirin wuce gona da iri bayan haɗawa, haɓakar ɗanƙoƙo yayin warkewa, ƙayyadaddun hanyoyin kwarara na ciki, matsalolin kayan aiki, ko rashin isasshen matsi. Bincika cikakken tsari maimakon haɓaka injin ta atomatik.

3. Me yasa har yanzu ana iya ganin kumfa bayan jiko mara amfani?

Kumfa na iya fitowa daga iskar da aka gabatar yayin haɗuwa, ɗigogi a cikin tsarin vacuum, danshi, iskar da aka kama a cikin dutse, ko narkar da iskar gas da aka saki a ƙarƙashin raguwar matsa lamba. Ya kamata kurakuran da ke dawwama su haifar da bita na haɗawa, rufewa, sarrafa matsa lamba, yanayin guduro, da yuwuwar sharewa.

4. Shin ƙura mai ƙarfi koyaushe yana inganta shigar da epoxy?

A'a. Vacuum mai canzawa ɗaya ne kawai. Shigarwa kuma ya dogara da dankowar guduro, yuwuwar dutse, tsarin tsagewar da aka haɗa, zafin jiki, lokacin aiki, da zubewar tsarin. Ba za a iya cika lahani na cikin gida da ke rufe ko da aka cire ba kawai ta hanyar ƙara vacuum.

5. Ta yaya masana'anta za su gwada injin jiko epoxy kafin oda mai yawa?

Yi amfani da shingen samarwa na wakilai, sarrafa dutse da zazzabi na guduro, tabbatar da tsarin injin ɗin ba shi da ɗigo, bi ƙayyadaddun rabon haɗewa, rikodin lokacin jiko da amfani da guduro, ba da damar cikakken magani, sannan gudanar da shinge ta hanyar sarrafa al'ada da gogewa. Gwada fale-falen buraka da yawa kafin amincewa da wadata mai yawa.

Nassoshi

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   Liquid Moulding Technologies: Resin Transfer Moulding, Structural Reaction Injection Moulding and Related Processing Techniques.
   University of Nottingham.
   Woodhead Publishing, Cambridge.
2. P. Simacek and S. G. Advani.
   Modeling Resin Flow and Flow-Front Development in Vacuum-Assisted Resin Transfer Molding.
   Cibiyar Kayayyakin Haɗaɗɗiyar, Jami'ar Delaware.
   Composites Science and Technology.
3. B. K. Fink.
   Flow Front Measurements and Model Validation in the Vacuum Assisted Resin Transfer Molding Process.
   U.S. Army Research Laboratory.
   Polymer Composites.
4. L. K. Grimsley, R. J. Cano, N. J. Johnston, A. C. Loos and W. M. McMahon.
   Hybrid Processing of Composite Structures Using Vacuum Assisted Resin Transfer Molding.
   NASA Langley Research Center.
   NASA Technical Publications.
5. Dingding Chen, Kazuo Arakawa and Changheng Xu.
   Reduction of Void Content of Vacuum-Assisted Resin Transfer Molded Composites by Infusion Pressure Control.
   Kyushu University.
   Polymer Composites.
6. M. A. Kedari, B. I. Farah and K. T. Hsiao.
   Effects of Vacuum Pressure, Resin Viscosity, and Permeability on Fiber Wetting and Void Formation in Vacuum Infusion.
   Composite Manufacturing Research Literature.
   Composites Part A: Applied Science and Manufacturing.
7. P. Olivier and J. P. Cottu.
   Bubble-Free Resin for Infusion Process.
   Composite Materials Research Authors.
   Composites Part A: Applied Science and Manufacturing, Vol. 36, Issue 6, 2005, pp. 739–746.
8. Charles Selwitz ne adam wata.
   Epoxy Resins a cikin Tsararre Dutse.
   Getty Conservation Institute.
   Bincike a cikin Jerin Tsare-tsare, Gidajen Getty, 1992.