Takaitacciyar Takaitawa:
Epoxy resin danko yana ƙayyade yadda sauƙi guduro ke gudana a saman dutse, ratsa ƙananan fashe, jika ƙarfafa raga, cika pores, ko ya kasance a cikin mafi girman lahani. Ƙananan danko gabaɗaya yana haɓaka shigar ciki, amma mafi ƙarancin CPS ba shine mafi kyawun zaɓi ta atomatik ba. Masu sarrafa dutse yakamata su zaɓi ɗanƙoƙin epoxy bisa ga nau'in dutse, girman tsagewa, hanyar aikace-aikacen, zafin bita, lokacin aiki, yanayin warkewa, da aikin gamawa da ake buƙata maimakon kwatanta ƙimar CPS kaɗai.
Dankowa yayi kama da ƙaramin layi akan takardar bayanan fasaha na epoxy, amma ga masana'antar dutse yana iya yanke shawara ko guduro ya isa ƙasan ƙaramin ƙarar ko kuma kawai yana zaune a saman. Yana iya rinjayar guduro amfani, raga jika, iska saki, saman matakin, shigar azzakari cikin farji, bayyanar polishing, tsari gudun, da kuma kyakkyawan daidaito na gama slabs.
Wannan yana da mahimmanci musamman lokacin sarrafa ƙanƙara mai yawa baƙar fata, dutse mai haske, fari ko marmara mai launi, shinge mai rauni, kayan da ke goyan bayan raga, ko dutse da aka yi masa ta hanyar vacuum-taimaka impregnation. Gudun da ke jin “bakin ciki” a cikin wani bita na iya bambanta sosai a cikin wani saboda yanayin yanayin yanayi, zafin jiki na dutse, juzu'i, sinadarai na resin-hardener, da kuma warkar da ci gaba duk suna canza halayen kwarara.
Abin da ya sa ƙwararrun masu siye bai kamata su tambayi kawai, "Mene ne danko?" Tambaya mafi kyau ita ce: "Wane danko ne wannan epoxy ke da shi a ƙarƙashin ƙayyadaddun yanayin gwaji, kuma shin wannan rheology ya dace da dutse na, lahani, zafin jiki, da tsarin samarwa?" Veropoxy halin yanzu dutse epoxy samfurin kewayon yana misalta wannan a fili: tsarin da yawa na iya zama tsakanin madaidaitan madaidaicin madaidaicin yayin da ake inganta su don aikace-aikace daban-daban.

Menene Ma'anar Maganin Resin Dangantaka na Epoxy a Tsarin Dutse?
Danko yana kwatanta juriyar ruwa don gudana. Resin ƙananan danko yana gudana cikin sauƙi, yayin da wani abu mafi girma yana tsayayya da motsi kuma yana ƙoƙarin kasancewa a inda aka sanya shi.
A cikin ƙayyadaddun ƙayyadaddun resin epoxy, danko yawanci ana ba da rahotonsa a centipoise, an rubuta shi azaman cP. Wasu takardun fasaha na masana'antu na kasuwanci kuma sun rubuta rukunin a matsayin "CPS." A cikin kalmomin SI, 1 cP yana daidai da 1 mPa·s.
Ga mai sarrafa dutse, duk da haka, danko ba kawai lambar dakin gwaje-gwaje ba. Yana rinjayar kai tsaye yadda gauraye resin ke aikatawa lokacin da ya ci karo da pores, fashewar capillary, alamomin gani, ragamar fiberglass, saman da bai dace ba, gefuna na tsaye, ko manyan cavities.
Ƙananan danko yana son motsi da shiga
Lokacin da danko ya ragu, guduro gabaɗaya na iya motsawa cikin sauƙi zuwa ɓata lafiya. Wannan yana da amfani lokacin da makasudin shine ciki na ciki maimakon kawai rufe saman.
Kyakkyawan misali shine babban granite baƙar fata mai ƙunshe da ƙananan fissures waɗanda ke da wahalar isa da manne mai kauri. Veropoxy's Ultra-Low Dankowar Danko don Black Granite zurfin shigarsa an sanya shi musamman don kutsawa cikin lallausan pores da fasa kafin gogewa. Bayanan samfurin da aka buga yana sanya tsarin a cikin ƙaramin ɗanƙoƙi wanda aka yi niyya don haɓaka shigar ciki.
Maɗaukakin jiki yana son zama mai ƙarfi da cike giɓi
Flow ba koyaushe shine burin ba. Idan lahani yana da faɗi, aikace-aikacen yana tsaye, ko resin dole ne ya kasance a cikin kabu maimakon ɓacewa cikin ramukan da ke kewaye da shi, ƙila mafi girma-danko ko ƙirar thixotropic na iya zama mafi dacewa.
Wannan shine dalilin da ya sa yin amfani da resin shiga kamar dai mastic mai cike da gibi na iya haifar da sakamako mara kyau. Guduro na iya zubewa da nisa cikin dutse, ya fita daga yankin gyara, ko barin abin da bai isa ba kusa da saman.
Akasin haka, yin amfani da manne mai cike da rata mai nauyi don ƙullun gashin gashi na iya haifar da akasin haka: yana haɗa ƙofar tsaga ba tare da kai zurfin ciki ba.
Me yasa CPS Kadai Bai Isa ba
Ɗaya daga cikin kuskuren siye da aka fi sani shine kwatanta samfuran epoxy guda biyu kawai ta ƙimar CPS da aka buga.
Wannan kwatancen na iya zama mai ruɗi sai dai idan an auna lambobi biyu a ƙarƙashin kamanni.
Ma'aunin zafin jiki yana da mahimmanci
Epoxy danko yana da tsananin zafin jiki. Resin sanyi ya zama mai kauri kuma yana da wahala don yin famfo, gaurayawa, yadawa, da jika cikin wani abu. Gudun dumama gabaɗaya yana gudana cikin sauƙi.
Wannan yana da mahimmanci ga masana'antun dutse na duniya. Gudun da aka yi amfani da shi a cikin taron bitar lokacin sanyi na 10°C na iya yin mu'amala da bambanci da samfurin iri ɗaya wanda ake sarrafa shi a cikin yankin samarwa 30°C.
Hakanan yanayin zafi yana haifar da sakamako na biyu: yayin da dumama gabaɗaya yana rage danko, mafi girman zafin jiki na iya haɓaka halayen epoxy da rage lokacin aiki mai amfani. A aikace, masana'anta ba za su iya zafi guduro kawai ba don samun ingantaccen kwarara. Gudun gudu, rayuwar tukunya, saurin warkewa, da kuma yanayin samarwa dole ne a daidaita su tare.
Dankin gauraye ya fi amfani fiye da danko-kawai kawai
Bangaren A na iya samun danko ɗaya da Bangaren B wani. Da zarar an haɗa resin da hardener, tsarin gauraye na iya sake yin wani hali daban.
Don ainihin yanke shawara na samarwa, tambaya ko ɗanƙon da aka buga yana nufin:
- bangaren guduro kawai;
- bangaren hardener kawai;
- cikakken gauraye tsarin A + B;
- cakuda nan da nan bayan haɗuwa; ko
- da cakuda bayan ƙayyadadden lokacin dauki.
Don sarrafa dutse, haɗe-haɗe-halayen tsarin yawanci shine mafi dacewa saboda shine ainihin abin da ke shiga cikin tsattsage, jika raga, ko yaduwa a cikin katako.
Ƙimar shear da hanyar gwaji suna da mahimmanci
Yawancin resins na ruwa ana ƙididdige su tare da na'urori masu juyayi. Don kayan da ba na Newtonian ba, danko na fili na iya canzawa dangane da saurin igiya ko yanayin juzu'i. Wannan shine dalilin da ya sa ƙwararrun ƙayyadaddun ƙwararru yakamata su faɗi hanyar aunawa da yanayin gwaji maimakon gabatar da lambar tsirara.
TS EN ISO 2555 yana bayyana ma'aunin ma'aunin danko don resins na ruwa ta amfani da viscometer na juyawa, yayin da ASTM D2196 yayi bayani game da bayyanar danko da halayyar rheological na kayan da ba Newtonian ba da aka auna ƙarƙashin ƙayyadaddun yanayin juyawa.
Ƙa'idar sayayya mai amfani: idan mai sayarwa A ya ce "400 cP" kuma mai sayarwa B ya ce "550 cP," kar a ɗauka nan da nan cewa mai sayarwa A ya shiga mafi kyau. Da farko kwatanta zafin jiki na gwaji, kayan aiki ko hanya, yanayin sandal/sauri, yanayin hadawa A/B, da takamaiman tsari na aikace-aikace.
Yadda Danko Yake Shafar Ayyukan Gudanar da Dutse
Shiga cikin ƙananan ƙwayoyin cuta
Tsagewar gashi da ƙulle-ƙulle na ciki suna daga cikin mafi bayyana lokuta inda resin ƙarancin danko yana da fa'ida. Ƙaƙƙarfan dutse mai yawa na iya ƙunsar fashe-fashe waɗanda ake iya gani a ƙarƙashin dubawa amma kunkuntar. Dole ne resin ya jika buɗewar kuma ya ci gaba da tafiya ta hanyoyin capillary kafin gelation ya ci gaba da nisa.
A saboda wannan dalili, Veropoxy's Black Granite Solution kewayon ya haɗa da yawa mai zurfi-shigarwa da tsarin epoxy mai girma wanda aka yi niyya don maganin ƙwayar cuta da ƙarfafawa.
Idan shigar bai isa ba, gyaran zai iya zama karɓuwa nan da nan bayan shafa yayin da lahani na ciki ya kasance ba a kula da su ba. Matsaloli na iya fitowa daga baya yayin gyaran fuska, goge goge, yanke, sufuri, ko shigarwa.

Wetting na pores da dutse saman
Kyakkyawan jikewa yana taimakawa guduro tuntuɓar saman ciki na fashe da pores maimakon zama a matsayin keɓaɓɓen ɗigon ruwa. Ƙananan danko gabaɗaya yana goyan bayan sauƙin yaɗawa, amma sunadarai da yanayin saman suma suna da mahimmanci.
Kura, danshi, mai, ragowar gogewa, ko yawan zafin jiki na dutse na iya tsoma baki tare da jika koda lokacin da danko ya bayyana dacewa. Saboda haka, ƙananan adadi na CPS ba zai iya ramawa don rashin shiri mara kyau ba.
Sakin iska da halin kumfa
Tsari mai kauri sosai na iya sa iskar da ta kama ta yi wahala a tserewa, musamman a lokacin da ake ciki ko jika. Gudun ƙananan danko zai iya inganta motsi a kusa da zaruruwa da pores, amma haɗuwa mai tsanani zai iya haifar da iska.
Ya kamata masana'antun da ke amfani da kayan aiki masu amfani da injin ya kamata su ba da kulawa ta musamman ga wannan ma'auni. Veropoxy's Maganin jiko na Vacuum sun dogara ne akan haɓaka motsi na guduro zuwa ƙananan ƙananan pores da lahani na ciki a ƙarƙashin yanayin da aka taimaka.
Amfanin guduro
Ƙarin guduro na ruwa zai iya shiga zurfi, wanda sau da yawa ake so. Amma hakan na iya ƙara yawan amfani a kan dutse mai raɗaɗi idan ba a sarrafa adadin aikace-aikacen ba.
Wannan yana da dacewa musamman tare da travertine, marmara mara kyau, dutsen yanayi, da slabs ɗin da ke ɗauke da ɓoyayyen haɗin gwiwa. Mai aiki na iya ci gaba da shafa resin saboda saman ya bayyana a bushe yayin da adadi mai yawa ya riga ya yi ƙaura a ƙasan saman.
Yin amfani da yawa ba ya ɓace ta atomatik idan manufar ƙarfafawa mai zurfi ce. Matsalar ita ce ko ƙarin guduro yana haifar da haɗin kai mai amfani ko kuma kawai ya ɓace cikin ɓatacce inda ya ƙara ɗan ƙima.
Matsakaicin saman ƙasa da shirye-shiryen goge goge
Bayan gyare-gyaren tsaga, yawancin layin dutse suna motsawa zuwa niƙa ko gogewa. Dankowar guduro yana shafar ko lahani ya kasance cikakke bayan an warke kuma ko ana iya sarrafa saman ba tare da bayyana ramuka ko layukan gyarawa ba.
Gudun shigar da ke gudana da kyau cikin dutse na iya buƙatar magani na biyu lokacin da saman saman ke buƙatar jiki ko daidaitawa. Wannan shi ne dalili ɗaya da wasu ƙwararrun tsarin sarrafa ƙwararru ke raba zurfin ciki daga cikawar ƙasa ta ƙarshe ko ƙarewa.
Wane Range na CPS ya kamata ku zaɓa don Dutse?
Babu wata ƙa'idar masana'antu ta duniya da ke cewa tsayayyen kewayon CPS ɗaya daidai ne ga kowane marmara, granite, goyan bayan raga, ko tsari. Sharuɗɗan rarrabuwa kamar "ƙananan danko," "ƙananan danko," da "high flow" sun dogara da tsari, mai kaya, yanayin gwaji, da aikace-aikacen da aka yi niyya.
Har yanzu, samfuran Veropoxy na yanzu suna ba da misalai masu amfani na gaske na yadda ake amfani da tsarin ƙarancin danko a cikin ƙwararrun samar da dutse.
| Bukatar sarrafa Dutse | Hanyar Viscosity | Abin da Mai Saye Ke Kokarin Cimmawa | Misalin Aikace-aikacen Veropoxy |
|---|---|---|---|
| Baƙar fata mai yawa tare da ƙananan fissures | Ƙananan danko | Zurfin shigar ciki kafin gogewa | CP83-60 / B25Q-KG tsarin shigar da zurfin ciki |
| Hasken ƙwanƙwasa ƙwanƙwasa gyare-gyare da haɓaka launi | Low danko, sarrafawa kwarara | Isar da lahani masu kyau yayin kiyaye ɗaukar hoto | 4099-BBS/D30M-BS |
| Dumi-yanayin marmara gyara | Ƙananan danko mai sarrafawa | Kyakkyawan jika, gyaran tsage, daidaitawa da haɓaka launi | 5099 / B25Q-KG |
| Goyan bayan ragar dutse | Sarrafa ƙarancin danko | Rigar ƙarfafa raga ba tare da wuce gona da iri ba | 4090 tsarin goyan bayan raga |
| Vacuum impregnation | Ƙananan danko tare da isasshen lokacin aiki | Matsar da guduro ta cikin pores da micro-cracks kafin gelation | Maganin jiko na Vacuum |
| Faɗin giɓi ko ɗinki | Babban jiki ko hali na thixotropic | Ajiye guduro a cikin wurin gyarawa maimakon magudanar ruwa da yawa | Yi amfani da takamaiman tsarin cika aikace-aikace maimakon zaɓi kawai ta mafi ƙarancin CPS |
Misali, Veropoxy yana buga kusan 400-600 cP don samfuran dutse da yawa gami da nasa Epoxy Haɓaka Launi don Hasken Granite da dumi-yanayin Tsarin gyare-gyaren Marble & Tsarin Haɓaka Launi. A halin yanzu, samfurin sa mai zurfin shigar baki-granite yana matsayi ko da ƙasa don ƙarancin lahani na ciki.
Muhimmin abin ɗauka ba shine "400-600 cP shine madaidaicin dankon dutse." Yana da cewa irin wannan jeri na danko na lamba na iya yin ayyuka daban-daban saboda saurin warkarwa, kwanciyar hankali zafin jiki, hulɗar saman, sunadarai mai ƙarfi, juriya mai rawaya, da hanyar aikace-aikacen sun bambanta.
Yadda Ake Zaba Dankowa Ta Nau'in Dutse
Baƙar fata mai yawa
Baƙar fata mai ɗorewa sau da yawa yana amfana daga babbar hanyar shiga lokacin da ƙananan fashe-fashe ko fissure na ciki sune babban lahani. Dutsen da kansa yana iya samun ƙarancin ƙarancin ƙarfi gabaɗaya, duk da haka fashe fashe masu kyau na iya buƙatar ƙarfafawa.
Idan guduro yana da danko sosai, yana iya zama kusa da ƙofar tsaga. Idan yana da ruwa da yawa ba tare da isasshen kulawa ba, duk da haka, zai iya yin ƙaura da yawa kuma yana ƙara yawan amfani.
Idan tsarin ku ya ƙunshi impregnation kafin gogewa, ba da fifikon shigar ciki mai zurfi, isasshen lokacin aiki, haɗin gwiwa mai ƙarfi, da ingantaccen sakamakon gani bayan gogewa.
Hasken granite
Granite mai launin haske yana haifar da ƙarin ƙalubale: ingancin gyare-gyare dole ne ya zama tsari ba tare da ƙirƙirar duhu ba, tabo, ko bambanci na gani.
Don haka ya kamata a kimanta danko tare da bayyana gaskiya, halayen haɓaka launi, juriya mai launin rawaya, da bayyanar da aka goge ta ƙarshe.
The Veropoxy haske tsarin granite ya haɗu da kewayon 400-600 cP da aka buga tare da haɓaka launi da ayyukan shiga, yana nuna dalilin da yasa bai kamata a keɓe danko daga aikin gani ba.
Fari da marmara mai launi
Marmara na iya bambanta da yawa a cikin porosity, micro-crack tsarin, ma'adinai abun da ke ciki, translucency, da launi ji. Gudun da ke shiga da kyau yana iya canza yanayin gani na marmara mai haske idan sinadarai da kaddarorin gani ba su dace ba.
Don farin marmara mai launi, kimanta danko tare da halayen rashin tabo, juriya mai launin rawaya, haɗarin alamar ruwa, zafin aiki, da gogewa.
Veropoxy ya fi girma Epoxy don Marble Sashen aikace-aikacen yana ba da mahallin don ƙarfafa marmara da gyarawa, yayin da takamaiman samfuran zafin jiki ke magance ƙarin ƙayyadaddun yanayin sarrafawa.
Travertine da dutse mai laushi
Travertine yana da halaye daban-daban saboda buɗaɗɗen pores da cavities na iya ɗaukar resin ƙananan danko mai yawa. Zurfafa zurfafa na iya zama abin sha'awa don daidaitawa, amma tsantsar dabarun shigar ba ta dace koyaushe lokacin da manyan ƙofofin saman dole ne a cika su da ruwa.
A wannan yanayin, mai sarrafa na'ura na iya buƙatar tsarin da aka tsara: shigar da shi ko rufewa da farko, sannan kuma abin cika jiki mai girma ya biyo baya.
Veropoxy's Epoxy don Travertine sashe yayi magana game da rawar epoxy a cikin maganin pore, gyaran tsage, da kariyar dutse.
Yadda Zazzabi ke Canza Shawarar Danko
Zazzabi yana ɗaya daga cikin mafi ƙarancin ƙima a cikin siyan epoxy.
Gudun sanyi ya zama mafi danko. Yana ɗaukar lokaci mai tsawo don gudana, yana iya zama da wahala a rarraba daidai, yana iya jika ƙarfafawa a hankali, kuma yana iya kama iska cikin sauƙi yayin sarrafawa.
Dumi guduro gabaɗaya yana gudana cikin sauri, amma halayen sinadarai tsakanin guduro da hardener shima yana ƙaruwa yayin da zafin jiki ya tashi. Don haka masana'anta na buƙatar duka kwarara da halayen magani don kasancewa masu dacewa da lokacin zagayowar sa.
Wannan shine dalilin da ya sa samfurori guda biyu masu danko iri ɗaya na iya yin daban a cikin hunturu da bazara.
Kewayon goyan bayan ragar Veropoxy misali ne mai amfani. Its Maɗaukakin Zazzabi mara ƙamshi don Taimakon Dutsen Mesh yana buga kewayon danko na 400-600 cP kuma an ƙirƙira shi don haɓaka-zazzabi samarwa. Tsarin goyan bayan raga na ƙananan zafin jiki na kamfanin kuma yana amfani da kewayon ƙarancin ƙarancin ƙarfi amma an ƙirƙira shi a kusa da yanayin sarrafa sanyi.
Darasi na masu siye abu ne mai sauƙi: danko da kuma maganin sunadarai dole ne a zaɓi tare.
Idan masana'anta na aiki kusa da 10 ° C a cikin hunturu, kar a ɗauka cewa epoxy mai aiki da kyau a 25 ° C zai yi aiki iri ɗaya.
Idan bitar ku akai-akai ya wuce 30 ° C, kar a warware matsalolin kwararar ruwa kawai ta zaɓi mafi ƙarancin guduro. Rayuwar tukunya da maganin da bai kai ba na iya zama babban haɗari.
Ƙananan Danko vs High Danko Epoxy don Dutse
| Factor na yanke shawara | Ƙarƙashin Dankowar Halitta | Maɗaukakin Danko / Maɗaukakin Jiki Epoxy |
|---|---|---|
| Micro-crack shigar | Yawancin lokaci mafi kyau | Zai iya zama kusa da saman |
| Vacuum impregnation | Gabaɗaya an fi so | Zai iya ƙuntata kwarara |
| Rike raga | Za a iya inganta fiber impregnation | Yana iya zama da wahala a yada iri ɗaya |
| Cikowa mai faɗi | Zai iya magudana ko nutsewa da nisa | Yawancin lokaci yana da kyau a ci gaba da kasancewa a cikin rata |
| Gyaran tsaye | Haɗarin sag/mafi girma | Yawancin sauƙi don sarrafawa |
| Amfani da dutse mai ƙura | Zai iya shiga zurfi da haɓaka amfani | Ƙananan ƙaura mai zurfi |
| Sakin iska | Gabaɗaya mai sauƙi idan an gauraye daidai | Iska na iya zama da wahala a saki |
Babu wani bangare da ya fi kyau a duniya. Madaidaicin danko shine wanda ke ƙirƙirar bayanin martabar da ake buƙata yayin taga mai aiki da ke akwai.
Yadda Ake Daidaita Dankowar Epoxy zuwa Bukatun Gudanar da Dutse Daban-daban
| Idan Halin Samar da Ku… | Zaɓi ko Duba… | Me yasa |
|---|---|---|
| Granite mai yawa tare da micro-cracks na gashi | Tsarin shigar da ƙananan danko mai zurfi | Resin dole ne ya shigar da fissures masu kyau na ciki kafin a warke |
| Babban rami ko buɗaɗɗen kabu | Mafi girman jiki ko tsarin cike gibi | Guro mai bakin ciki da yawa na iya zubewa |
| Vacuum jiko | Low danko da isasshen rayuwar tukunya | Dole ne a ci gaba da gudana ta hanyar pores yayin zagayowar jiko |
| Gilashin fiberglass bai cika jika ba | Bincika gauraye danko, zazzabi, adadin aikace-aikace da hanyar yadawa | Rashin jika mara kyau ba koyaushe shine matsalar ƙarfin guduro ba |
| Epoxy ya zama da wuya a yada a cikin hunturu | Bincika zafin kayan abu da tsarin yanayin sanyi | Ƙananan zafin jiki yana ƙara danko |
| Epoxy yana gudana da kyau amma yana warkarwa da sauri a lokacin rani | Bincika tsarin mai ƙarfi da ƙayyadaddun tsarin zafin jiki | Yanayin dumi na iya ƙara kwarara yayin da yake rage lokacin aiki |
| Resin yana shiga amma gyara ya rage bayan gogewa | Yi la'akari da matakin shigar ciki tare da cika ƙasa | Zurfafa zurfafa shi kaɗai ba zai iya samar da isasshiyar gina ƙasa ba |
| Masu samar da kayayyaki biyu suna faɗin ƙimar CPS iri ɗaya amma sakamakon ya bambanta | Kwatanta hanyar gwaji, zafin jiki, rabon gaurayawa, bayanin martabar warkewa da ma'auni | CPS kadai ba ta bayyana cikakken tsari ba |
Yadda ake Karanta Ƙimar Dankowar Epoxy Kamar Ƙwararriyar Siyayya
Kafin amincewa da guduro, nemi lamba fiye da ɗaya.
1. Tabbatar da zafin gwajin
Adadin danko mara zafin jiki yana da iyakacin ƙimar siye. Tambayi ko an ɗauki ma'aunin a 20°C, 23°C, 25°C, ko wani yanayi.
2. Tabbatar da ko lambar guduro ce kawai ko gauraye A+B
Layin samarwa yana amfani da tsarin gauraye. Tabbatar da ƙayyadaddun da kuka kwatanta yana nuna yanayin da ya dace da aikace-aikacen.
3. Tabbatar da hanyar aunawa
Tambayi ko an yi amfani da hanyar jujjuyawar viscometer da ko akwai yanayin igiya/gudu. Wannan yana da mahimmanci musamman idan aka kwatanta samfuran daga masu kaya daban-daban.
4. Duba hadawa rabo
Canza rabon guduro-zuwa-hardener don yin epoxy "bakin ciki" ba gajeriyar hanyar samarwa ba ce mai karɓuwa. An tsara tsarin Epoxy a kusa da ƙayyadaddun stoichiometry da ma'aunin ƙira. Matsakaicin da ba daidai ba zai iya haifar da rashin cikakkiyar magani, filaye mai laushi, gallazawa, ko kaddarorin inji marasa daidaituwa.
5. Duba lokacin aiki da bayanin martaba
Epoxy mai ruwa sosai wanda ke fara gelling kafin ya kai zurfin tsaga da ake so ba tsarin shigar da shi yayi nasara ba.
Don zurfin jiyya, danko dole ne ya kasance da amfani a lokacin da ake buƙata don yadawa, kutsewa, sarrafa injin, ko zubar da raga.
6. Duba juriyar danko tsakanin batches
Masana'antar dutse da ke ci gaba da samarwa suna buƙatar maimaitawa. Idan danko ya bambanta sosai daga tsari zuwa tsari, adadin aikace-aikacen, zurfin shiga, dabarar mai aiki, da saurin layi na iya buƙatar daidaitawa.
Wannan shine dalilin da ya sa kimantawar mai kaya yakamata ya haɗa da daidaiton tsari, ba kawai kyakkyawan sakamako daga ganga samfurin ɗaya ba.
Yadda ake Gwajin Dankowar Epoxy Kafin Ayi oda
Yakamata a haɗa lambar dakin gwaje-gwaje koyaushe zuwa gwajin katako na gaske.
Mataki 1: Sanya kayan
Kawo guduro, taurara, da samfuran dutse masu wakilci zuwa yanayin zafi mai sarrafawa da rikodi. Gwajin wani mai kaya a 15°C da wani a 25°C yana sa kwatanta ba abin dogaro ba ne.
Mataki 2: Mix bisa ga ƙayyadadden rabo
Yi amfani da ma'auni ko ma'auni daidai. Kar a gyara rabo don daidaita kwarara.
Mataki na 3: Yi rikodin halayen kulawa na farko
Kula da zuba, hadawa, yadawa, jika, da sakin kumfa. Ya kamata guduro ya kasance yana nuna isa ga masu aiki ko kayan aiki na atomatik don sarrafawa.
Mataki na 4: Aiwatar da shi zuwa ainihin dutsen samarwa
Yi amfani da dutsen dutse mai wakilci, marmara, travertine, ko kayan da aka ƙarfafa maimakon ginshiƙi na gwaji.
Don aikace-aikacen shiga, bincika ko guduro ya kai ga lahani maimakon kawai rufe saman.
Mataki 5: Yi rikodin amfani da guduro
Auna nawa kayan da ake buƙata a kowane slab ko kowace murabba'in mita ƙarƙashin yanayin sarrafawa. Gudun guduro mai rahusa wanda ke cinye abu mai mahimmanci bazai zama mai rahusa a samarwa ba.
Mataki na 6: Duba cikakken taga aiki
Bibiyar yadda sauri danko ke ƙaruwa bayan haɗuwa. Masu aiki suna buƙatar sanin lokacin da kwararar ruwa ta fara faɗuwa da lokacin da tsarin ya zama bai dace da ƙarin aikace-aikacen ba.
Mataki na 7: Gyara kuma gama slab
Kada kayi hukunci kawai daga rigar bayyanar. Nika, goge, yanke, ko sarrafa katako kamar yadda ainihin tsarin samarwa yake buƙata.
Duba don:
- sauran ƙananan ƙwayoyin cuta;
- ramuka;
- gefuna gyara na bayyane;
- canza launi;
- rawaya;
- rashin kyau adhesion;
- recessed cika;
- tackiness surface;
- raunin da ba zato ba tsammani; kuma
- polishing rashin daidaito.
Kuskuren Epoxy Viscosity gama gari a cikin masana'antar Dutse
Zaɓi mafi ƙanƙanta CPS saboda yana ƙara haɓaka
Ƙasa ba ta da kyau ta atomatik. Gudun ruwa mai yawa na iya shiga cikin zurfi amma ya haifar da wuce gona da iri, zubar da ruwa, ko rashin isasshen ginin ƙasa.
Kwatanta lambobin da aka auna a yanayin zafi daban-daban
Wannan na iya sa guduro ɗaya ya yi ƙaranci sosai ko da yake bambancin ya fito ne daga yanayin gwaji.
Yin watsi da dutsen kanta
Ƙaƙƙarfan ƙaƙƙarfan ƙaƙƙarfan ƙaƙƙarfan ƙaƙƙarfan ƙaƙƙarfan ƙwanƙwasa da buɗaɗɗen kogon travertine ba iri ɗaya bane matsalar gyarawa. Kada su yi amfani da guduro iri ɗaya ta atomatik.
Amfani da epoxy guda ɗaya don kowane yanayi
Yanayin yanayin bita na yanayi na iya canza saurin gudu da saurin warkewa. Masana'antu tare da bambancin hunturu/rani mai ƙarfi yakamata su gwada samfura a duk yanayin yanayin zafin gaske.
Yin watsi da rayuwar tukunya
Kyakkyawan kwarara na farko ba shi da amfani idan danko ya tashi da sauri yayin taga ainihin aikace-aikacen.
Amfani da guduro shigar azzakari cikin farji azaman mai cike gibin duniya
Gudun zai iya ɓacewa cikin dutsen kuma ya bar saman ƙasa a cika.
Canza rabon hadawa don daidaita danko
Wannan yana ɗaya daga cikin gajerun hanyoyi mafi haɗari. Ya kamata a sarrafa kwararar ta hanyar daidaitaccen tsari da yanayin sarrafawa, ba ta hanyar canza ƙayyadadden ƙimar A: B ba da gangan ba.
Jerin Binciken Siyayya na Dutsen Epoxy
| Tambayar da za a yi wa mai kaya | Me Yasa Yayi Muhimmanci |
|---|---|
| Menene gauraye danko? | Wannan yana wakiltar halayen aikace-aikacen gaske fiye da bayanan guduro-kawai. |
| A wane yanayi ne aka auna danko? | Epoxy kwarara yana canzawa sosai tare da zafin jiki. |
| Wace hanyar gwajin danko aka yi amfani da ita? | Yanayin auna daban-daban na iya haifar da ƙima daban-daban. |
| Wane dutse da tsari aka ƙera resin don shi? | Ƙimar ƙayyadaddun ƙayyadaddun aikace-aikacen yana da mahimmanci fiye da maƙasudin CPS. |
| Menene rabon resin-to-hardener? | Da ake buƙata don maimaituwar warkewa da aiki. |
| Menene rayuwar tukunya ko taga aiki? | Yana ƙayyade tsawon lokacin da kwararar mai amfani ya kasance. |
| Yaya samfurin ya kasance a lokacin rani da yanayin hunturu? | Mahimmanci don samar da kwanciyar hankali na tsawon shekara. |
| Za mu iya gwada guduro a kan namu dutse? | Gwajin ƙwanƙwasa na gaske yana nuna shigar ciki, launi da aikin gogewa. |
| Mene ne ake tsammanin jurewar ɗanko-zuwa-ƙulle? | Mahimmanci don samarwa ta atomatik da ci gaba. |
Shawarwari: Zaɓi Tsarin Farko, Sannan CPS
Hanya mafi kyau don zaɓar resin epoxy don sarrafa dutse shine farawa tare da matsalar tsari maimakon lambar danko.
Idan makasudin shine ƙarfafawa mai zurfi na granite mai ƙananan fissured, ba da fifiko ga tsarin ƙananan danko tare da isasshen lokacin aiki da haɗin gwiwa mai ƙarfi na ciki.
Idan makasudin ƙarfafa raga ne, zaɓi guduro wanda zai iya jika zaruruwa daidai gwargwado ba tare da zubar da jini ba wanda ba a sarrafa shi ba kuma yana warkar da dogaro a yanayin zafin bitar ku.
Idan tsarin yana amfani da injin datti, ba da fifikon juriya mai ƙarancin kwarara, barga mai gaurayawan danko, sakin iska, da taga mai aiki mai tsayi don cikakken jiko.
Idan gyare-gyaren ya ƙunshi faffadan ramuka ko kabu, tsarin jiki mafi girma ko thixotropic na iya samar da ingantaccen iko fiye da guduro mai ƙarancin danko.
Idan ba ku da tabbacin inda za ku fara, duba Veropoxy's dutse epoxy samfurin fayil tare da kamfanin dutse epoxy Sashen Ilimi, sannan kwatanta tsarin ɗan takara ta amfani da ainihin dutsenku, zafin bita, hanyar aikace-aikacen, sake zagayowar warkewa, da tsarin gogewa.
Tambayoyin Da Aka Yi Yawan Yin Tambayoyi Game da Resin Resin Epoxy
1. Menene epoxy danko ya fi kyau don sarrafa dutse?
Babu ɗayan mafi kyawun danko don kowane tsari na dutse. Kyawawan ƙananan ƙananan ƙwanƙwasa gabaɗaya suna amfana daga resin shiga ƙananan danko, yayin da manyan cavities da gyare-gyaren tsaye sukan buƙaci ƙarin jiki. Goyan bayan raga da jiko na injin yana buƙatar kwarara mai kyau, amma saurin warkarwa, zafin jiki, da lokacin aiki dole ne a yi la'akari da su a lokaci guda.
2. Shin 400-600 cP yayi la'akari da ƙananan danko don epoxy na dutse?
A cikin nau'o'in sarrafa dutse da yawa na Veropoxy na yanzu, ana amfani da kusan 400-600 cP don ƙananan danko ko aikace-aikace masu girma kamar gyaran granite, gyaran marmara, da goyan bayan raga. Duk da haka, "ƙananan danko" ba rabe-rabe ba ne na duniya. Koyaushe kwatanta yanayin gwaji da aikace-aikacen da aka yi niyya kafin kula da kewayon lamba azaman ma'aunin masana'antu.
3. Shin zafin jiki yana shafar dankon guduro epoxy?
Ee. Ƙananan yanayin zafi gabaɗaya yana ƙara ɗanƙon ƙoƙon epoxy ɗin da ba a warkewa ba, yana sa ya yi wahala a zuba, gauraya, yadawa, da shiga. Yanayin zafi gabaɗaya yana rage danko amma kuma yana iya hanzarta warkewa. Don sarrafa dutse na masana'antu, zafin guduro, zafin dutse, da zafin bita ya kamata a yi la'akari da su.
4. Shin ƙananan danko epoxy ya fi ƙarfi?
Ba lallai ba ne. Danko yana bayyana halin kwarara kafin magani; shi kadai ba ya ayyana ƙarfin injina na ƙarshe. Gudun ƙananan danko zai iya samar da mafi kyawun shigar cikin ƙananan ƙananan ƙwayoyin cuta, amma aikin ƙarshe kuma ya dogara ne akan sinadarai na resin, hardener chemistry, mix ratio, magani yanayi, mannewa, da tsarin dutse.
5. Ta yaya ya kamata a dutse factory kwatanta epoxy danko kafin girma oda?
Kwatanta gauraye danko a zazzabi iri ɗaya kuma, da kyau, ta amfani da hanyoyin gwaji kwatankwacinsu. Sannan gudanar da gwaje-gwaje masu sarrafawa akan dutsen ku. Yi rikodin shigar ciki, amfani da guduro, lokacin aiki, magani, bayyanar polishing, canjin launi, cika lahani, da daidaiton samarwa. Samfurin da ke aiki mafi kyau akan layin samarwa na gaske ya fi wanda ke da mafi kyawun lambar CPS akan takarda.
Yadda Ake Zaɓan Danganin Epoxy Da Ya dace don Gudanar da Dutse na Gaskiya
Madaidaicin dankowar epoxy ba manufa ce ta duniya ta CPS ba. Ma'auni ne tsakanin kwararar guduro, tsarin dutse, girman lahani, zafin bita, lokacin aiki, yanayin warkewa, da saman da ake buƙata. Don masana'antun dutse, ya kamata a kula da danko azaman ma'aunin samarwa maimakon keɓaɓɓen lamba akan takardar bayanan fasaha.
Fara da matsalar sarrafawa
Kyawawan pores da ƙananan fashe suna buƙatar isassun kwarara don guduro ya shiga kafin gelation ya fara. Faɗin giɓi yana buƙatar ƙarin jiki don haka abu ya kasance cikin wurin gyarawa. Taimakon raga yana buƙatar sarrafa jikewa da zubar da ruwa mai iya sarrafawa, yayin da jiko na injin ya dogara da ƙarancin juriya da isasshen lokacin aiki don guduro don motsawa ta cikin pores da fissures.
Ƙananan CPS ba koyaushe ya fi kyau ba
Epoxy mai ƙarancin danko sosai na iya haɓaka shigar ciki, amma kuma yana iya ƙara zubar da jini, amfani da guduro, ko asarar kayan cikin manyan pores. Hakanan yana iya barin ƙarancin abu kusa da saman lokacin da aikace-aikacen ke buƙatar cike gibi ko ginin ƙasa. Mafi kyawun zaɓi shine mafi ƙarancin danko wanda ke ba da shigar da ake buƙata ba tare da sadaukar da sarrafa tsari ko ƙimar ƙarewa ba.
Daidaita danko da aikace-aikacen
Micro-cracks a cikin granite mai yawa:
ba da fifiko mai zurfi mai zurfi ta yadda guduro zai iya kaiwa ga fissures na ciki da kyau kafin warkewa.
Gyaran marmara:
ma'auni danko tare da kwanciyar hankali launi, shigar ciki, juriya mai launin rawaya, da bayyanar gogewar da ake sa ran.
Goyan bayan ragar dutse:
ma'auni jika iyawar, sarrafa kwarara, mannewa, sag juriya, da kuma warkewa yi a ainihin zafin bita.
Jiko mara ruwa:
ba da fifiko ga ƙarancin danko, isasshen rayuwar tukunya, kwanciyar hankali, da sakin iska mai kyau don haka guduro zai iya motsawa ta cikin pores da ƙananan fasa kafin gelation.
Faɗin seams ko cavities:
yi la'akari da tsarin jiki mafi girma ko thixotropic maimakon ɗaukan guduro mai ƙarancin danko zai samar da isasshen ƙarfin cikawa.
Kar a kwatanta CPS ba tare da yanayin gwaji ba
Ma'auni zafin jiki, gauraye da danko mara gauraye, yanayin gwaji na juyi, A: rabon B, lokacin da ya wuce bayan haɗawa, zafin jiki na dutse, lokacin bita, saurin samarwa, da daidaiton tsari duk na iya shafar halayen zahirin duniya. Bayanin siyayya wanda ke yin rikodin “500 CPS” kawai baya samar da isassun bayanai don ingantaccen kwatancen mai kaya.
Menene ke canzawa a cikin ƙwararrun sarrafa dutse?
Ƙwararrun na'urori masu sarrafa dutse suna ƙara ƙaura daga mannen duniya ɗaya don kowane aikace-aikace. Ƙarin masana'antu suna amfani da ƙayyadaddun tsarin aikace-aikacen don shigar da baki granite, sarrafa launi-dutse, aikin farin marmara mara lahani, goyan bayan raga mai ƙarancin zafi, samar da yanayin zafi mai zafi, jiko mara ruwa, da sauran ƙayyadaddun yanayin sarrafawa.
Wannan kuma yana canza yadda masu siye yakamata su kimanta masu kaya. Bayanan fasaha, gwajin samfuri, takamaiman shawarwarin zafin jiki, daidaiton tsari, da tallafin aikace-aikacen suna zama mafi mahimmanci fiye da da'awar gamayya kamar "ƙarfi," "maganin sauri," ko "ƙananan danko."
Practical Recommendation
Idan micro-cracks ne matsalar, fara da shiga. Idan ruwan gudu shine matsalar, ƙara sarrafa jiki ko kwarara. Idan yanayin yanayi ya canza aiki, kimanta danko da warkar da sunadarai tare. Idan tsarin epoxy guda biyu suna da ƙimar CPS iri ɗaya amma suna samar da sakamako daban-daban, kwatanta lokacin aiki, wetting, rheology, hulɗar dutse, da halayen warkarwa. Madaidaicin epoxy ba kawai samfurin da mafi ƙarancin danko ba ne - tsarin ne wanda kwararar sa ya kasance mai amfani a duk tsawon lokacin da kuke samarwa.
Kafin yin oda mai yawa, gwada guduro akan granite, marmara, travertine, slab mai goyan bayan raga, ko tsarin jiko-jiko. Raba nau'in dutse, yanayin fasa, zafin bita, hanyar aikace-aikacen, lokacin warkewa da ake buƙata, da matsalar samarwa ta yanzu don haka za'a iya kimanta tsarin epoxy a kusa da yanayin sarrafawa na ainihi maimakon maƙasudin CPS.
Nassoshi
- TS EN ISO 2555 Filastik - Resins a cikin Jihar Liquid - Ƙayyadaddun ƙayyadaddun danko ta amfani da Viscometer Rotational
- ASTM D2196 - Daidaitaccen Hanyoyin Gwajin don Abubuwan Rheological na Abubuwan da ba Newtonian ba ta Viscometer Rotational
- TSARIN YAMMA - Manual User Epoxy & Jagorar Samfura
- Gurit - GR110 Tsarin Bayanan Bayanan Samfuran Tsarin Resin Tsarin Tsarin
- Veropoxy – Ultra-Low danko Epoxy don Black Granite zurfin shigarsa
- Veropoxy - Epoxy yana haɓaka Launi don Hasken Granite
- Veropoxy - Resin Epoxy don Gyara Marble & Haɓaka Launi
- Veropoxy - Maɗaukakin Zazzabi mara ƙamshi don Taimakon Dutsen Mesh
- Veropoxy - Maganin jiko Vacuum