Takaitacciyar Takaitawa:

Kafin babban odar epoxy resin, masana'antar dutse yakamata ta gwada samfurin akan ainihin marmara, granite, onyx, ko inginin dutse a ƙarƙashin yanayin samarwa na gaske. Bincika halayen haɗuwa, danko, lokacin aiki, warkewa, shigar ciki, mannewa, canjin launi, aikin gogewa, yawan guduro, da daidaiton tsari. Kada ku yarda da epoxy saboda samfurin ɗaya "ya yi kyau." Ƙayyade ƙa'idodin wucewa/ gazawa da farko, gwada shingen wakilai da yawa, kwatanta da tushen samar da ku na yanzu, kuma tabbatar da aiki a ainihin yanayin bazara da lokacin sanyi.

Siyan resin epoxy na masana'antu ya bambanta da siyan kayan da aka gama.

Mai sayarwa na iya aika samfurin daidaitaccen fasaha, amma samfurin har yanzu yana iya zama kuskure don dutsenka, zafin samarwa, tsarin gogewar ku, masu aiki, ko lokacin zagayowar ku.

Wannan shine dalilin da ya sa masana'antar dutse ba za ta taɓa ɗaukar samfurin azaman ƙaramin kyauta na talla ba.

Misali kayan aikin cancanta ne.

Manufar ba kawai amsa ba ce:

"Shin wannan epoxy yana aiki?"

Tambaya mafi kyau ita ce:

"Shin wannan epoxy ɗin na iya yin maimaitawa yana samar da abin da aka gama yarda da shi a ƙarƙashin ainihin yanayin samar da mu a farashi mai karɓuwa na kasuwanci?"

Wannan bambanci yana da mahimmanci.

Guro na iya shiga da kyau amma yana cinye abu da yawa. Wani na iya warkewa da sauri amma yana barin masu aiki kaɗan lokacin aiki. Tsararren tsararren tsari na iya haifar da duhu halos akan farin marmara mara kyau. Manne mai ƙarfi na iya zama da wahala a goge. Samfurin na iya yin aiki daidai a 24 ° C amma ya yi jinkiri sosai a cikin hunturu ko kuma yana mai da hankali sosai a lokacin rani.

Veropoxy halin yanzu dutse epoxy samfurin fayil yana nuna wannan ƙayyadaddun tsarin ƙayyadaddun aikace-aikacen, tare da tsarin daban don granite, marmara, farin dutse, goyan bayan raga, jiko mara amfani, dutse mai daraja, da sauran yanayin sarrafawa.

Shafukan samfurin Veropoxy da yawa kuma suna ba da samfura musamman don masana'antu su iya kimanta aiki kafin siye da yawa. Wannan shine ainihin yadda ya kamata ƙwararrun sayayya suyi amfani da su.

Me yasa Gwajin Samfurin Yana da Mahimmanci Kafin Oda Mafi Girma

Takardun bayanan fasaha na epoxy yana gaya muku yadda samfur ke aiki ƙarƙashin ƙayyadaddun yanayi.

Ma'aikatar ku na iya yin aiki a ƙarƙashin waɗannan sharuɗɗan.

Dutse yana canzawa ta halitta

Dutsen dabi'a ba daidaitaccen tsarin filastik ba ne.

Dabarar marmara guda biyu daga dutse ɗaya na iya bambanta a:

  • porosity;
  • micro-crack yawa;
  • tsarin ma'adinai;
  • sha ruwa;
  • rashin fahimta;
  • rashin daidaituwa;
  • hankali launi; kuma
  • raunin ciki.

Epoxy da ke aiki da kyau akan dutse ɗaya na iya haifar da sakamako daban akan wani.

Tsarin samar da ku yana canza sakamakon

Ayyukan na iya canzawa tare da:

  • zafin bita;
  • zafin jiki na dutse;
  • kayan hadawa;
  • girman tsari;
  • aikace-aikacen hannu ko atomatik;
  • matsa lamba;
  • ƙayyadaddun raga;
  • lokacin warkewa;
  • nika jerin; kuma
  • polishing abrasives.

Wannan shine dalilin da ya sa bayanan dakin gwaje-gwaje masu kaya yakamata su tantance resin-ba maye gurbin gwajin masana'anta ba.

Takeaway mai saye: Gwajin samfurin epoxy mafi fa'ida ba shine gwajin dakin gwaje-gwaje mafi rikitarwa ba. Gwajin ne ke sake haifar da yanayin da zai tantance ko samfurin ya yi nasara ko ya gaza akan layin samarwa ku.

Ƙayyade Sharuɗɗan Wucewa/Rashin kasawa Kafin Samfurin Ya iso

Wannan shine ɗayan manyan bambance-bambance tsakanin cancantar ƙwararru da gwaji na yau da kullun.

Kar a fara amfani da epoxy ɗin kuma ku yanke shawara daga baya ko kuna "son shi."

Ƙayyade ƙa'idodin karɓa kafin gwaji.

Fara da tushen samar da ku na yanzu

Idan masana'anta ta riga ta yi amfani da ingantaccen epoxy, yi rikodin yadda samfurin ke aiki.

Misali:

  • amfani da guduro a kowace murabba'in mita;
  • matsakaicin lokacin aiki;
  • lokacin warkewa;
  • adadin slats da aka gyara kowane tsari;
  • kin ƙima;
  • sakamakon goge;
  • gyaran gani;
  • lokacin sarrafa raga-baya; kuma
  • farashin kowane katakon da aka gama.

Ya kamata a kwatanta sabon epoxy da wannan tushe maimakon a tantance shi a keɓe.

Yanke shawarar waɗanne gazawar ba za a karɓa ba

Don farin marmara, halo mai launin rawaya da ke bayyane yana iya zama ƙin yarda da kai ta atomatik.

Ga granite baƙar fata, shigar da tsagewar da bai cika ba na iya zama mafi mahimmanci.

Don goyan bayan raga, bawon bayan karɓa na iya zama abin da ba za a yarda da shi ba.

Don jiko mara amfani, rashin isasshen zurfin shiga zai iya sa duk gwajin ya zama mara ma'ana.

Gwaji 1: Bitar Takardun Fasaha Kafin Buɗe Samfurin

Ya kamata samfurin ya zo tare da isassun bayanai don amfani da shi daidai.

Yi nazarin TDS

Takardar bayanan Fasaha yakamata ta fayyace sigogin da suka dace da samarwa, kamar:

  • samfurin samfurin;
  • aikace-aikacen da aka ba da shawarar;
  • A:B rabon hadawa;
  • ko rabo ya kasance ta nauyi ko girma;
  • danko;
  • shawarar zafin jiki;
  • lokacin aiki ko lokacin warkewa;
  • yanayin ajiya; kuma
  • umarnin aikace-aikace.

Yi nazarin SDS

Takardar bayanan Tsaro ba daftarin aiki bane.

Yana ba da bayanai masu alaƙa da haɗari, sarrafawa, ajiya, sarrafa faɗuwa, PPE, taimakon farko, sufuri, da zubarwa.

Ya kamata mai siyan masana'antu mai mahimmanci ya yi tsammanin takaddun fasaha da aminci.

Bincika ko an ayyana yanayin gwaji

Ƙimar danko kamar "500 CPS" yana nufin žasa sosai idan mai sayarwa bai bayyana ko sarrafa yanayin ma'aunin da ya dace ba.

Hakazalika, "maganin minti 60" bai cika ba sai dai idan kun fahimci yanayin zafi da kuma menene ma'anar ma'anar ma'anar magani.

Gwaji 2: Tabbatar da Shaida da Yanayin Samfur

Kafin hada wani abu, bincika samfurin kanta.

Duba alamun

Tabbatar:

  • lambar resin;
  • hardener code;
  • lambar tsari;
  • kerawa ko bayanin ƙarewa inda aka bayar;
  • rabon hadawa; kuma
  • umarnin ajiya.

Duba bayyanar

Nemo:

  • nakasar da ba zato ba tsammani;
  • crystallization;
  • rashin launi mai tsanani;
  • rabuwa lokaci;
  • kwantena masu yabo; ko
  • gurbacewa.

Kar a ɗauka cewa kowane canji na gani yana nufin samfur ɗin ba shi da lahani, saboda wasu tsarin resin na iya yin crystallize ko daidaitawa ƙarƙashin wasu sharuɗɗa.

Idan bayyanar ta bambanta da umarnin mai bayarwa, tsaya kuma tambaya kafin gwaji.

Gwaji na 3: Duba Halayen Haɗawa

A samar-friendly epoxy ya kamata a hankali da sauki ga gwargwado da cakude akai-akai.

Yi amfani da madaidaicin ƙayyadaddun rabo

Tsarin epoxy na dutse na Veropoxy ba duka suna amfani da rabo iri ɗaya ba.

Misali, ta Tsarin gyare-gyaren Marble & Tsarin Haɓaka Launi yana amfani da 100:25 ta nauyi, yayin da Epoxy Haɓaka Launi don Hasken Granite yana amfani da 100:30 ta nauyi.

Kada a sake amfani da rabo ɗaya kawai saboda samfuran biyu sunyi kama da juna.

Kula da haɗin kai

Yi rikodin ko:

  • bangarorin biyu suna haɗuwa cikin sauƙi;
  • raguwa ya kasance;
  • ana gabatar da iskar da yawa;
  • cakuda yana zafi da sauri; ko
  • danko yana canzawa ba daidai ba yayin hadawa.

Don samarwa mai mahimmanci, yi amfani da daidaitaccen hanyar haɗawa don haka ana kwatanta kowane mai siyarwa daidai.

Gwaji na 4: Auna ko Kwatanta Danko da Yawo

Danko yana ɗaya daga cikin ma'auni na sarrafawa mafi amfani a cikin epoxy na dutse.

Amma bai kamata a kula da shi azaman ƙimar ingancin duniya ba.

Gwajin Epoxy Resin QC

Me yasa danko ke da mahimmanci

Yana shafar:

  • micro-crack shigar;
  • shimfidar wuri;
  • ragamar rigar;
  • injin jiko;
  • amfani da guduro;
  • zubar da jini; kuma
  • riƙe tazara.

Kwatanta ƙarƙashin yanayin zafi ɗaya

Danko yana canzawa da ƙarfi tare da zafin jiki.

Idan an gwada mai kaya A a 15°C da mai bayarwa B a 25°C, kwatancen ku yana da rauni.

Samfuran yanayi zuwa zafin jiki iri ɗaya kafin yanke hukunci.

Yi amfani da gwaji na yau da kullun lokacin da danko shine ƙayyadaddun kwangila

TS EN ISO 2555 yana ba da daidaitaccen hanyar jujjuyawa don tantance ƙarancin resins na ruwa.

ASTM D2196 yana ba da hanyoyi don siffanta danko na juyawa da halayen rheological na kayan da ba Newtonian ba.

Don nunin masana'anta na yau da kullun, duk da haka, gwajin kwatancen kwatancen sarrafawa na iya zama da amfani yayin da aka kiyaye zafin jiki iri ɗaya, adadi, ƙasa, da lokaci.

Gwaji 5: Auna Rayuwar tukunya da Lokacin Aiki mai Amfani

Kada ku rikita rayuwar tukunya tare da lokacin aiki na samarwa.

Rayuwar tukunya tana ba da labarin kawai

Haɗaɗɗen epoxy na iya zama ruwa a cikin akwati yayin da ya riga ya zama mai kauri don shigar micro-crack.

Don sarrafa dutse, lokacin aiki mai amfani ya kamata a bayyana ta aikace-aikacen.

Misali:

  • Yaushe shigar tsatsauran ra'ayi ke raguwa sosai?
  • Yaushe raga ke zama da wuya a jika?
  • Yaushe magudanar ruwa ke zama a hankali?
  • Yaushe yadawar saman ke zama rashin daidaituwa?

Yi amfani da madaidaitan girman batch

Kofin dakin gwaje-gwaje na g 100 na iya bambanta da nau'in samar da kilogiram 5 saboda maganin epoxy yana fitar da zafi.

Manya-manyan jama'a na iya riƙe ƙarin zafi mai zafi kuma suna gajarta rayuwar tukunya.

Gwaji na 6: Ƙimar Bayanan Magani

"Ya zama mai wuya" bai isa ba.

Ya kamata masana'anta su fahimci lokacin da epoxy ɗin ya kai matakan samarwa daban-daban.

Lokacin sarrafa rikodin

Yaushe slab zai iya zama lafiya:

  • dagawa;
  • juya;
  • tara;
  • ya koma kan keken keke;
  • aika zuwa calibration; ko
  • aika zuwa gogewa?

Bincika maganin da bai cika ba

Alamomin faɗakarwa sun haɗa da:

  • tackiness;
  • wuraren gyaran roba;
  • abu mai laushi a ƙarƙashin matsin lamba;
  • smearing a lokacin polishing;
  • warin da ba a saba ba bayan maganin da ake sa ran; ko
  • taurin daban-daban tsakanin sassan.

Gwajin magani na dakin gwaje-gwaje na iya yin zurfi

Don cancantar mai siyarwa na ci gaba, ana iya amfani da Bambancin Scanning Calorimetry don siffata halayen amsawa da matakin juyawa ƙarƙashin ƙayyadaddun yanayi.

TS EN ISO 11357-5 yana ba da daidaitaccen tsarin DSC don ƙayyade yanayin zafi, lokutan amsawa, enthalpy da digiri na juyawa.

Irin wannan aikin dakin gwaje-gwaje yana da amfani don ingantaccen ingantaccen fasaha amma ba lallai bane ga kowane samfurin masana'anta na yau da kullun.

Gwaji na 7: Kimanta Shiga Kan Dutsen Gaskiya

Wannan shine ɗayan mahimman gwaje-gwaje don epoxy na dutse kuma ɗayan mafi wuyar maye gurbin tare da bayanan dakin gwaje-gwaje.

Yi amfani da lahani na wakilci

Gwaji akan ainihin:

  • ƙananan ƙwayoyin cuta;
  • fissures na halitta;
  • bude pores;
  • granite mai yawa;
  • marmara mai laushi; ko
  • injin-jiko slabs.

Kada ku yanke hukunci shiga daga saman rigar

Bakin rigar mai sheki yana gaya muku kusan komai game da shigar ciki.

Bayan warkewa, bincika sassan yanke, yankuna masu gefe, karayar wakilci a inda ya dace, ko wasu hanyoyin gwajin ciki da aka amince.

Duba don wuce gona da iri kuma

Ƙarin shigar ciki ba koyaushe ya fi kyau ba.

A kan farin marmara mai ƙuri'a, wuce gona da iri na iya haifar da halos mai duhu ko sauye-sauyen gani mai jika.

Don wannan aikace-aikacen, shigar da sarrafawa na iya zama mahimmanci fiye da iyakar zurfin.

Gwaji na 8: Duba Canjin Launi, Rawaya da Tasirin gani

Wannan gwajin yana da mahimmanci ga farin marmara, granite mai haske, onyx, da dutse mai jujjuyawa.

Hoto kafin da bayan ƙarƙashin hasken sarrafawa

Yi amfani da haske iri ɗaya, kusurwar kamara, da yanayin ƙasa.

Hotunan waya da aka dauka a dakuna daban-daban shaida ce mara kyau.

Bambance launin rawaya na gaskiya daga inuwa

Yanki mai duhu a kusa da fashe na iya fitowa daga shigar guduro maimakon launin rawaya.

Wannan yana da mahimmanci saboda canzawa zuwa mafi kyawun epoxy ba lallai bane ya warware matsalar shigar da yawa ba.

Veropoxy's Epoxy mara Yellow don Hard White Marble an sanya shi musamman a kusa da shigarwar sarrafawa da ƙananan yellowing don dutse mai launi.

Yi la'akari da tsufa don ayyukan ƙima

Idan za a shigar da dutsen kusa da hasken rana mai ƙarfi ko kuma idan tsaftar gani na dogon lokaci yana da mahimmanci, haɓaka UV ko gwajin kwatancen zafi na iya taimakawa tsarin ɗan takara.

Kar a fassara saurin tsufa azaman ainihin tsinkayar rayuwar sabis sai dai in tsarin gwajin ya goyi bayan wannan ƙarshe.

Gwaji 9: Ƙimar mannewa da Yanayin gazawa

"Ƙarfafa haɗin gwiwa" yana ɗaya daga cikin mafi yawan da'awar tallace-tallacen epoxy.

Ya kamata masana'anta ƙwararrun su kalli yadda haɗin gwiwa a zahiri ya gaza.

gazawar m

Idan epoxy a tsafta ya rabu da saman dutse, mahaɗar na iya zama mai rauni.

Rashin haɗin kai

Idan gazawar ta faru a cikin rarrabuwar resin da aka warke, haɗin da ke da alaƙa zai iya zama da ƙarfi fiye da ƙarfin ciki na guduro a wannan yanayin.

Rashin gazawar dutse

Idan dutsen ya karye yayin da mannen ya kasance a haɗe, maƙalar na iya zama ɓangaren mafi rauni na taron.

Wannan bambance-bambancen na iya zama ƙarin bayani fiye da lamba ɗaya mai ƙarfi.

Gwajin mannewa na yau da kullun suna da iyakataccen canja wuri kai tsaye

TS EN ISO 4587 yana ba da ma'anar gwajin-shear cinya don ƙaƙƙarfan majalissar da aka haɗa.

ASTM C882 yana ƙididdige ƙarfin haɗin gwiwar epoxy a cikin ƙayyadaddun ƙa'idodin slant-shear.

Waɗannan hanyoyin na iya sanar da tunanin dakin gwaje-gwaje, amma ba za a bi da su ta atomatik azaman ma'aunin fasfo/ gazawar duniya don marmara ko granite epoxy ba tare da tabbatar da aiki ba.

Don dutse na halitta, ƙirar gwaji ya kamata ya nuna ainihin ma'auni da yanayin kaya.

Gwaji na 10: Duba Taurin—Amma Kada Ku Yi Amfani da Taurin A Matsayin Gajerar Komai

Epoxy da aka warke wanda ya kasance mai laushi ba zato ba tsammani zai iya haifar da matsalolin gogewa ko dorewa.

Gwajin Durometer na iya ba da alamar sarrafawa mai maimaitawa.

TS EN ISO 868 ya bayyana gwajin taurin bakin teku don robobi ta amfani da hanyoyin durometer.

Amma taurin kawai baya tabbatar da kyakyawar mannewa, tauri, shiga, ko dorewa na dogon lokaci.

Har ila yau, epoxy mai wuyar gaske na iya haɗawa da dutse mara kyau.

Yi amfani da taurin azaman ma'aunin QC ɗaya, ba hukunci na ƙarshe ba.

Gwaji na 11: Gudanar da Tsarin Nika na Gaskiya da goge goge

Wannan shine inda yawancin samfurori-cikakkun samfurori suka gaza.

Epoxy dutse wani ɓangare ne na tsarin samarwa.

Idan a ƙarshe za a goge slab ɗin, gwajin cancantar yana buƙatar gogewa.

Sakamakon Resin Epoxy

Duba don fitar da guduro

Za a iya cire guduro mai laushi ko mara kyau da aka haɗa daga fashe yayin niƙa.

Duba don shafa

Abubuwan da ba su warke ba na iya shafan saman dutsen.

Duba daidaiton sheki

Yankin da aka gyara bai kamata ya haifar da facin faci na zahiri ba, tsayin tsayi, ko kamanni daban-daban sai dai in aikace-aikacen da aka yi niyya ya ba shi damar.

Duba ramuka bayan gogewa

Maganin saman na iya zama cikakke kafin a niƙa kuma ya bayyana ramuka kawai bayan an cire kayan.

Wannan shine dalilin da ya sa dutsen goge na ƙarshe-ba rigar epoxy ba- shine ainihin samfuri.

Gwaji na 12: Auna Amfani da Guduro

Wannan shine ɗayan gwaje-gwaje masu mahimmanci na kasuwanci kuma ɗayan mafi yawan watsi da su.

Farashin siye a kowace kilogiram ba ya gaya muku farashin kowane shingen da aka gama.

Yi rikodin gram ko kilogiram a kowane slab

Yi amfani da ma'auni.

Kada a kimanta daga adadin da ya rage a cikin guga.

Kwatanta farashin kowace murabba'in mita

Idan Epoxy A farashin 10% ƙasa da kilogiram ɗaya amma yana cin ƙarin kayan 25%, yana iya zama zaɓin samarwa mafi tsada.

Haɗa farashin sake yin aiki

Ya kamata a yi la'akari da ainihin farashi:

  • amfani da epoxy;
  • aiki;
  • jinkirin warkarwa;
  • ya ƙi;
  • sake gogewa;
  • fashe fashe; kuma
  • rasa lokacin samarwa.

Gwaji na 13: Maimaita Gwajin a Yanayin bazara da lokacin sanyi

Samfurin da aka amince da shi a ɗakin daki mai dadi yana iya gazawa a kan lokaci.

Yanayin sanyi

Ƙananan yanayin zafi gabaɗaya:

  • ƙara danko mara magani;
  • rage kwarara;
  • jinkirin shiga ciki;
  • mika waraka; kuma
  • canza lokacin kulawa.

Yanayin zafi

Yanayin zafi gabaɗaya:

  • rage danko na farko;
  • karuwa kwarara;
  • hanzarta amsawa;
  • rage lokacin aiki; kuma
  • ƙara haɗarin exothermic a cikin manyan batches.

Don masana'antu masu babban bambancin yanayi, mai siyarwa na iya buƙatar ba da shawarar tsarin tauraro daban-daban.

Veropoxy, alal misali, a halin yanzu yana ba da daban ƙananan zafin jiki kuma Tsarukan goyan bayan raga masu zafin jiki.

Gwaji 14: Ƙimar daidaiton Tsari-zuwa-Batch

Samfura ɗaya cikakke baya cancanci mai siyarwa.

Yawan samarwa ya dogara da maimaitawa.

Me yasa daidaito ke da mahimmanci

Bambance-bambance tsakanin batches na iya canzawa:

  • danko;
  • lokacin aiki;
  • saurin warkarwa;
  • launi;
  • shiga ciki;
  • amfani da guduro; kuma
  • polishing hali.

Kar a yarda da mai sayarwa bisa ga samfurin da aka shirya da hannu ɗaya

Da kyau, cancantar ya kamata ta ci gaba ta matakai:

Laboratory ko ƙananan samfurin → gwajin masana'anta → odar gwaji → tsari mai yawa.

Wannan yana ba mai siye damar ganin ko batches samar da kasuwanci sun sake haifar da sakamakon samfurin.

Slab nawa yakamata ku gwada?

Babu lambar duniya saboda haɗarin ya dogara da aikace-aikacen, ƙimar dutse, canjin tsari, da girman tsari.

Amma fale-falen daya da wuya ya isa.

Yi amfani da samfuran wakilai da yawa

Saitin cancantar aiki ya kamata ya ƙunshi bambance-bambance kamar:

  • m slabs;
  • more porous slabs;
  • slabs tare da ƙananan ƙwayoyin cuta;
  • slabs tare da lahani mai fadi;
  • launuka daban-daban ko veining; kuma
  • na hali samar-ingancin abu, ba kawai cikakken samfurori.

Mafi girman farashin gazawar, ƙarfin shirin cancanta ya kamata ya kasance.

Epoxy Resin Factory Qualification Scorecard

Wurin Gwaji Abin da za a Yi rikodin Shawarwari na Masana'antu
Takaddun bayanai TDS, SDS, lambobin samfur, bayanan tsari Karɓi idan ainihin ainihin ainihin fasaha ba ta da tabbas
Hadawa Daidaiton rabo, daidaituwa, gabatarwar iska Dole ne masu aiki na yau da kullun su sake maimaita su
Dankowa / Yawo Yawo a zazzabi mai sarrafawa Dole ne ya dace da shigarwa ko aikace-aikacen cikawa
Lokacin Aiki Tagar aikace-aikace mai amfani Dole ne ya wuce ainihin lokacin tsari tare da gefen aminci
Magani Gudanarwa da goge goge Dole ne ya dace da zagayowar samarwa
Shiga Zurfi da daidaituwa Dole ne a kai ga lahani da ake buƙata ba tare da ƙaura mai yawa ba
Ƙaunar Launi Yellowing, tabo, inuwa Dole ne ya cika takamaiman buƙatun bayyanar dutse
Adhesion Ƙarfin haɗin gwiwa da yanayin gazawa Babu gazawar mu'amala da ba za a yarda da ita ba
Tauri Kwatanta warkewar taurin Babu yankuna masu laushi ko rashin daidaituwa
goge baki Gloss, pinholes, shafa, cirewa gyare-gyaren da aka gama dole ne ya zama karbabbe na kasuwanci
Amfani kg/slab ko g/m² Dole ne ya dace da manufa ta farashi
Zaman Kwanciyar Lokaci Gwajin sanyi da zafi Dole ne ya kasance mai iya sarrafawa duk shekara
Daidaiton Batch Kuri'a da yawa ko odar gwaji Dole ne a sake maimaita sakamako

Tutoci Ja A Lokacin Cancantar Mai Kayayyakin Epoxy

Mai kaya ba zai iya samar da madaidaicin rabon hadawa ba

Wannan shine ainihin buƙatun fasaha don tsarin sassa biyu.

Ana ba da danko ba tare da mahallin amfani ba

Lambar CPS tsirara bai isa ba don kwatance mai mahimmanci.

Ana ba da shawarar kowane dutse don amfani da epoxy iri ɗaya

Baƙar fata mai yawa, farin marmara mai laushi, goyan bayan raga, da jiko na injin ba su da buƙatun sarrafawa iri ɗaya.

Mai bayarwa yana hana gwajin samfurin

Don sayayyar masana'antu masu yawa, wannan yakamata ya tayar da tambayoyi.

Samfurin yana aiki da kyau kawai a ƙarƙashin yanayin sarrafawar mai kaya

Kayan yana buƙatar yin aiki a cikin masana'antar ku, ba kawai a cikin dakin gwaje-gwajen mai kaya ba.

Mai kaya yana magance kowace matsala ta canza ma'aunin A:B

Ya kamata a sarrafa zafin jiki, danko, saurin warkewa, da shigar ciki ta hanyar ƙirar da ta dace da yanayin tsari-ba canje-canjen rabo na yau da kullun ba.

Babu wanda zai iya bayyana samfurin da ya gaza

Taimakon fasaha ya fi mahimmanci lokacin da wani abu ya faru.

Mai iya samarwa ya kamata ya taimaka bambance gazawar samfur daga rabo mara daidai, zafin jiki, gurɓatawa, kuskuren aikace-aikacen, ko dutsen da bai dace ba.

Yadda Ake Kwatanta Masu Kayayyakin Epoxy Biyu Daidai

Kada a gwada mai kaya A akan tudu ɗaya da safe da kuma mai bayarwa B akan wani dutse daban bayan kwana uku.

Yi amfani da samfuran dutse da suka dace

Inda mai amfani, yanke samfuran kwatancen daga katako ɗaya ko kayan da suka dace sosai.

Sarrafa zafin jiki

Ajiye guduro, taurara, da dutse a cikin mahallin gwaji iri ɗaya.

Yi amfani da daidaitaccen rabo ga kowane samfur

Kwatankwacin gaskiya baya nufin tilastawa samfuran biyu yin amfani da rabon hadawa iri ɗaya.

Kowane samfurin ya kamata a shirya bisa ga ƙayyadaddun sa.

Yi amfani da makasudin aikace-aikacen daidai

Idan gwajin kutsawa ne, kwatanta shigar ciki.

Idan gwajin goyan bayan raga ne, kwatanta aikin raga.

Kar a sanya ma'aunin epoxy mai shigar da kara akan guduro mai cika kabu ta amfani da maki daya.

Gina odar gwaji Tsakanin Samfuri da Cikakkiyar Siyan Jumla

Don umarni na masana'antu masu ma'ana, sau da yawa ana samun mataki na tsakiya mai amfani tsakanin ƙaramin samfurin kyauta da siyan sikelin sikelin.

Wannan mataki shine odar gwaji.

Me yasa odar gwaji ke da mahimmanci

Yana taimaka wa mai siye ya kimanta:

  • marufi na kasuwanci;
  • daidaiton tsari;
  • sarrafa sito;
  • lanƙwan koyon aiki;
  • abin da ake samarwa;
  • ainihin guduro amfani;
  • bambancin inganci a cikin ƙarin slabs; kuma
  • dabaru dabaru.

Samfurin dakin gwaje-gwaje na kilogiram 1 na iya tabbatar da dacewa.

Ba zai iya tabbatar da cikakken amincin yawan samarwa ba.

Shawarwari: Amince da Tsarin, Ba kawai Samfur ba

Mafi kyawun shirye-shiryen cancantar epoxy ba sa tambaya kawai ko guduro ya hadu da takardar bayanan fasaha ba.

Suna tambayar ko duk tsarin samarwa yana iya maimaitawa.

Idan danko daidai ne amma masu aiki ba za su iya gama slab kafin gelation ba, tsarin bai cancanta ba.

Idan adhesion yana da ƙarfi amma farin marmara yana haɓaka halos na bayyane, tsarin bai cancanci wannan dutse ba.

Idan resin ya yi daidai a lokacin rani amma ya dakatar da layin a lokacin hunturu, tsarin shekara-shekara bai cancanta ba.

Idan epoxy mai arha yana buƙatar ƙaƙƙarfan abu a kowane murabba'in mita, kwatanta farashin gama-garin maimakon farashin siye.

Idan samfurin ɗaya yana aiki amma batches na kasuwanci sun bambanta, bincika daidaiton mai kaya kafin yin ƙara.

Kuma idan epoxy ya wuce gwaje-gwajen dakin gwaje-gwaje amma ya kasa yayin gogewa na ainihi, amince da katakon da aka gama.

Abokin ciniki yana siyan dutsen da aka gama-ba takardar bayanan epoxy ba.

Tambayoyin da ake yawan yi Game da Gwajin Epoxy Kafin Ayi oda da yawa

1. Menene yakamata a gwada masana'antar dutse kafin siyan resin epoxy a girma?

Ya kamata masana'anta na dutse su kimanta takaddun, halayen haɗawa, danko, lokacin aiki, warkewa, shigar ciki, mannewa, kwanciyar hankali launi, aikin gogewa, amfani da guduro, aikin zafin yanayi na yanayi, da daidaiton tsari. Gwaje-gwaje ya kamata suyi amfani da ainihin dutsen samarwa da tsari a duk lokacin da zai yiwu.

2. Shin TDS mai kaya ya isa ya amince da epoxy?

A'a. TDS yana da mahimmanci don fahimtar tsarin da aka yi niyya da yanayin gwaji, amma ba zai iya yin cikakken hasashen aiki akan kowane marmara, granite, onyx, ko dutsen da aka ƙera ba. Yi amfani da bayanan fasaha don tantance samfurin, sannan tabbatar da aiki ta hanyar gwajin masana'anta.

3. Ya kamata a gwada ginshiƙan dutse nawa kafin oda mai yawa?

Babu lambar duniya. Dutse ɗaya yawanci bai isa ba saboda dutsen halitta ya bambanta. Gwada shingen wakilai da yawa waɗanda ke rufe bambance-bambance na al'ada a cikin porosity, fasa, launi, da tsari. Mafi girman farashin gazawa ko girman tsari da aka tsara, mafi ƙarfin shirin cancanta ya kamata ya kasance.

4. Menene mafi mahimmanci gwajin epoxy don sarrafa dutse?

Babu gwaji mafi mahimmanci guda ɗaya ga kowane aikace-aikacen. Don gyaran tsagewar granite, shigar iya zama mai mahimmanci. Don farin marmara, kwanciyar hankali launi da shigarwar sarrafawa na iya mamayewa. Don goyan bayan raga, jika da sarrafa maganin al'amarin. Don jiko mara amfani, kwanciyar hankali da lokacin aiki suna da mahimmanci. Gwaji bisa ga ainihin haɗarin samarwa.

5. Ya kamata a factory sanya wani gwaji oda kafin cikakken girma epoxy sayan?

Don kundin masana'antu masu ma'ana, odar gwaji galibi mataki ne na tsaka-tsaki mai wayo. Yana ba da damar masana'anta don kimanta batches na kasuwanci, marufi, daidaiton mai aiki, ainihin amfani, abubuwan samarwa, yanayin yanayi, da amincin mai siyarwa kafin yin siyayya mafi girma.

Yadda Ake Juya Samfurin Epoxy Zuwa Dogaran Shawarar Siyayya

Kyakkyawan gwajin samfurin epoxy yakamata ya sake haifar da yanayin da ke ƙayyade nasara a masana'anta. Bayanan fasaha shine wurin farawa, amma yanke shawara na ƙarshe ya kamata ya dogara ne akan ainihin dutse, yanayin zafi na ainihi, lokutan aikace-aikacen gaske, ainihin ƙayyadaddun matakai, da farashin samar da ma'auni. Manufar ba shine a nemo resin da ke aiki sau ɗaya ba - shine don cancanci tsarin maimaitawa wanda za'a iya daidaita shi cikin aminci cikin samar da kasuwanci.

Gwaji bisa ga haɗarin aikace-aikacen

Granite micro-crack gyara:
ba da fifikon zurfin shigar ciki, lokacin aiki, magani, da sakamakon gogewa.

Farin marmara:
ba da fifiko ga rawaya, tabo, inuwa, kulawar shigar ciki, da bayyanar gogewar ƙarshe.

Taimakon raga:
ba da fifikon jikewar fiber, mannewar dutse, lokacin aiki, maganin warkewa, da yanayin yanayin zafi.

Jiko mara ruwa:
ba da fifikon kwanciyar hankali mai ƙarancin danko, taga jiko, kumfa, yoyon hankali, shigar ciki, da amfani da guduro.

Ciko kabu da rami:
ba da fifikon sarrafa kwararar ruwa, kwanciyar hankali mai girma, riƙewar ƙasa, ɗabi'ar gogewa, da wasa na gani.

Kar a yarda da samfur ba tare da lambobi ba

"Yana da kyau" yana da wuyar haifuwa. Yi rikodin guduro da lambobi batch, rabo A: B, zafin jiki, girman tsari, lokacin aiki, lokacin magani, amfani da guduro, abubuwan ƙi, da sakamako mai gogewa. Ko da gwajin masana'anta mai sauƙi ya zama mafi amfani yayin da wani ma'aikaci zai iya maimaita ta ta amfani da yanayi iri ɗaya.

Kwatanta jimlar ƙimar samarwa, ba kawai farashin kowane kilogram ba

Epoxy mai tsada na iya zama mai rahusa a samarwa idan ya rage yawan amfani, jinkirin jinkiri, fashe fashe, sake gogewa, ko ƙi. Akasin haka, samfur mai ban sha'awa na fasaha na iya kasancewa mara dacewa a kasuwanci idan lokacin zagayowar sa ko buƙatun mai aiki bai dace da masana'anta ba. Yi ƙididdige farashi akan kowane ƙaƙƙarfan shinge mai karɓuwa maimakon farashin ganga kaɗai.

Menene ke raba mai kaya mai amfani daga mai siyar da samfur?

Mai kaya mai amfani yakamata ya taimaka ya ayyana madaidaicin tsarin resin-hardener, yayi bayanin sigogin fasaha, goyan bayan gwajin samfurin, bincika gwaje-gwajen da suka gaza, bayar da shawarar gyare-gyare na yanayi inda ya cancanta, da kiyaye daidaiton batches na kasuwanci. Ga masu siye na masana'antu, goyon bayan fasaha bayan gwajin da ba a yi nasara ba zai iya zama mafi mahimmanci fiye da cikakken samfurin tallace-tallace.

Practical Recommendation

Ƙayyade haɗarin gazawar farko, sannan gina gwajin samfurin a kusa da su. Yi amfani da dutsen ku, auna tsarin, goge ko sarrafa katako daidai kamar yadda ake buƙata, maimaita gwaji a cikin ɓangarorin wakilai da yawa, kuma kwatanta jimlar yawan amfani da kayan kuma ƙin haɗari. Idan samfurin ya wuce, matsawa zuwa tsarin gwaji mai sarrafawa kafin yin babban siyayya mai yawa. Mafi aminci siyan epoxy bai dogara ne akan mafi kyawun ƙasida ba- ya dogara ne akan sakamakon masana'anta mai maimaitawa.

Shirya don Gwajin Epoxy akan Dutsen Kanku Kafin Bada oda?

Raba nau'in dutsenku, yanayin lahani, zafin bita, matsalar epoxy na yanzu, hanyar aikace-aikacen, da sake zagayowar samarwa da ake buƙata. Gwajin masana'anta ta amfani da slabs na wakilai na iya taimakawa kimanta shigar ciki, warkewa, kwanciyar hankali launi, gogewa, amfani, da daidaiton tsari kafin siye mafi girma.


Nemi Samfurin Epoxy

Nassoshi

  1. Ƙungiyar Ƙasa ta Duniya don daidaitawa.
    TS EN ISO 2555 Filastik - Resins a cikin Jihar Liquid ko azaman Emulsions ko Watsawa - Ƙayyadaddun Dangantakar Bayyanar Ta amfani da Hanyar Viscometer Nau'in Silinda guda ɗaya.
    ISO/TC61.
    Ƙungiyar Ƙasa ta Duniya don daidaitawa.
  2. ASTM International.
    ASTM D2196-20(2026) - Daidaitaccen Hanyoyin Gwaji don Kayayyakin Rheological na Abubuwan da ba Newtonian ba ta Viscometer Rotational.
    Kwamitin ASTM D01.
    ASTM International, 2026.
  3. Ƙungiyar Ƙasa ta Duniya don daidaitawa.
    TS EN ISO 11357-5 Filastik - Calorimetry daban-daban na Scanning - Kashi na 5: Ƙayyadaddun halayen halayen - Yanayin zafin jiki da lokuta, haɓakar amsawa da digiri na juyawa.
    ISO/TC 61/SC 5.
    International Organization for Standardization, 2025.
  4. Ƙungiyar Ƙasa ta Duniya don daidaitawa.
    TS EN ISO 868: 2003 - Filastik da Ebonite - Ƙaddamar da taurin kai ta hanyar Durometer
    ISO/TC61.
    Ƙungiyar Ƙasa ta Duniya don daidaitawa.
  5. Ƙungiyar Ƙasa ta Duniya don daidaitawa.
    TS EN ISO 4587: 2003 - Adhesives - Ƙaddara Ƙarfin Ƙarfin Ƙarfin Ƙarfin Ƙarfin Ƙarfin Ƙarfin Ƙarfin Ƙarfafawa zuwa Ƙarfafa Ƙarfafawa.
    ISO/TC 61/SC 11.
    Ƙungiyar Ƙasa ta Duniya don daidaitawa.
  6. ASTM International.
    ASTM C882/C882M-23 - Daidaitaccen Hanyar Gwaji don Ƙarfin Ƙarfin Tsarin Epoxy-Resin Da Aka Yi Amfani Da Kankare Ta Slant Shear.
    Kwamitin ASTM C09.
    ASTM International.
  7. WEST SYSTEM Technical Staff.
    Manual mai amfani da tsarin WEST & Samfura.
    Gougeon Brothers, Inc.
    WEST SYSTEM Technical Publications.
  8. Charles Selwitz ne adam wata.
    Epoxy Resins a cikin Tsararre Dutse.
    Getty Conservation Institute.
    Bincike a cikin Jerin Tsare-tsare, Gidajen Getty, 1992.